101441-9332 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014419332 16700v6604

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101441-9332 1014419332

NISSAN-DIESEL 16700V6604 16700v6604

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Cross reference number

ZEXEL 101441-9332 1014419332

NISSAN-DIESEL 16700V6604 16700v6604

Zexel num

Bosch num

Firm num

Name

101441-9332
101441-9380

16700V6604 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
SD23 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 11.5

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 32.6 31.6 33.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.4+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8 6.9 9.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1200

Advance angle deg. 2 1.5 2.5

Timer adjustment_04

Pump speed r/min 2150

Advance angle deg. 7 6.5 7.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)RACK LIMIT: RAL (5)Beginning of idle sub spring operation: L1 (6)Without stopper disk (7)Injection quantity Q = Q1 or less
----------
P1=2.55+-0.2kPa(260+-20mmAq) RAL=12.1+0.2mm L1=8.4+0.3mm Q1=3mm3/st
----------

0000001101

N:Normal B:When boosted S:Stop (1)Rack position = aa (2)Rack position corresponding to cc
----------
aa=0mm bb=15mm
----------
a=24deg+-3deg b=6deg+-5deg c=1.5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(130deg)

Information:

Introduction
This Special Instruction contains the strap torquing procedure for the straps on the DEF tank.Read the entire Special Instruction. Understand the information before you perform any procedures. Strap Torquing Procedure
Illustration 1 g03354750
(1) Strap (2) Nut
Install strap (1) and torque nut (2) .Torque for nut (2) ... 11 1 N m (97 9 lb in)Note: If the strap has a hook or other non-adjustable fastener on one end, only the adjustment end is torqued during installation.Note: If both ends of the strap have adjustable fasteners, both ends should be torqued only once. Do not go back and forth when applying assembly torque. Torque the first side to specification, then ensure that the torque on the second side is at specifications. Do not go back and retorque the first side.