Information injection-pump assembly
BOSCH
9 400 614 136
9400614136
ZEXEL
101441-9282
1014419282
NISSAN-DIESEL
16700V6602
16700v6602

Rating:
Service parts 101441-9282 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-36W00
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Include in #1:
101441-9282
as INJECTION-PUMP ASSEMBLY
Include in #2:
105856-7142
as _
Cross reference number
BOSCH
9 400 614 136
9400614136
ZEXEL
101441-9282
1014419282
NISSAN-DIESEL
16700V6602
16700v6602
Zexel num
Bosch num
Firm num
Name
101441-9282
9 400 614 136
16700V6602 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD23 * K 14BC PE4A,5A, PE
SD23 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.3
2.25
2.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.5
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
36.1
35.1
37.1
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
8.1+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
-
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
36.1
35.6
36.6
Remarks
Set full load.
Set full load.
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1200
Advance angle
deg.
2
1.5
2.5
Timer adjustment_04
Pump speed
r/min
2150
Advance angle
deg.
7
6.5
7.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)RACK LIMIT: RAL
(5)Beginning of idle sub spring operation: L1
(6)Without stopper disk
(7)Injection quantity Q = Q1 or less (at N = N1)
----------
P1=2.55+-0.2kPa(260+-20)mmAq RAL=14.7-0.3mm L1=8.1+0.3mm Q1=3mm3/st N1=(2600)r/min
----------
----------
P1=2.55+-0.2kPa(260+-20)mmAq RAL=14.7-0.3mm L1=8.1+0.3mm Q1=3mm3/st N1=(2600)r/min
----------
Speed control lever angle

N:Normal
B:When boosted
S:Stop
(1)Rack position = aa
(2)Rack position corresponding to cc
----------
aa=0mm bb=15mm
----------
a=2.5deg+-5deg b=23deg+-3deg c=7deg+-5deg
----------
aa=0mm bb=15mm
----------
a=2.5deg+-5deg b=23deg+-3deg c=7deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(130deg)
----------
aa=18deg
----------
a=(130deg)
Information:
To avoid possible engine damage or another immediate shutdown, the water temperature fault must be corrected before attempting to restart the engine.
Even though the starter motor circuit can now be engaged, there is no fuel flow to the engine. The fuel flow to the engine is stopped until the coolant temperature falls below the rating for the water temperature contactor switch (WTS). When the coolant temperature falls below the rating for the water temperature contactor switch (WTS), the contactor switch opens again. The fuel shutoff solenoid is de-energized when the switch reopens. This allows fuel flow to the engine. The engine can then be restarted.When the coolant temperature decreases below the rating of the water temperature contactor switch, the switch opens again. The time delay relay also causes a delay of 70 seconds before the fuel shutoff solenoid (FSOS) is de-energized. The engine can then be restarted.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (-) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
2301A Electric Governor Control
The 2301A Electric Governor Control activates all of the components that are in the electric protection system. The components are activated in the same manner when the nonelectric governor is used. One difference exists in the main circuit. The fuel shutoff solenoid (FSOS) (line 34) is not used.When the electric governor control is used, the engine must run in a normal condition in order for the electric circuit to operate in the manner that is described below.
Current flows from terminal (TS-28) (line 27) and current flows from terminal (TS-31) (line 35), which are located on the terminal strip in the junction box.
Current from terminals (TS-28) (line 27) and (TS-31) (line 35) flows through the preregulator (PR) (line 38) or the fuse (F4) to the electric governor control.
When the engine flywheel is rotating, the current also flows through the electric governor actuator (EGA) (line 52). When a fault in the system causes the current to energize the slave relay (SR1), the following events occur in the electric circuit in order to stop the engine.
The slave relay (SR1) opens across the contacts (SR1-30) and (SR1-87a) (line 45). The relay closes across the contacts (SR1-30) and (SR1-87) (line 43).
When the circuit opens across contacts (SR1-30) and (SR1-87a), the current is stopped to the electric governor control.
Current to the electric governor actuator (EGA) is also stopped.
The mechanical spring load in the electric governor actuator (EGA) will now move the fuel control rod in order to stop fuel flow to the engine.Note: With the exception of the differences that are described in this section of the manual, all of the fault circuits in the electric protection system are identical
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Group cross 101441-9282 ZEXEL
Nissan-Diesel
101441-9282
9 400 614 136
16700V6602
INJECTION-PUMP ASSEMBLY
SD23
SD23