Information injection-pump assembly
BOSCH
9 400 610 036
9400610036
ZEXEL
101441-9200
1014419200
NISSAN-DIESEL
16700T8267
16700t8267
Rating:
Service parts 101441-9200 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-36W00
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Include in #1:
101441-9200
as INJECTION-PUMP ASSEMBLY
Include in #2:
105856-3060
as _
Cross reference number
BOSCH
9 400 610 036
9400610036
ZEXEL
101441-9200
1014419200
NISSAN-DIESEL
16700T8267
16700t8267
Zexel num
Bosch num
Firm num
Name
9 400 610 036
16700T8267 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD25 * K 14BC PE4A,5A, PE
SD25 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.15
2.1
2.2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
12.4
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
42.1
41.1
43.1
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
8.2+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
-
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
42.1
41.6
42.6
Remarks
Set full load.
Set full load.
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
800
Advance angle
deg.
0.6
0.1
1.1
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
2
1.5
2.5
Timer adjustment_05
Pump speed
r/min
1800
Advance angle
deg.
5
4.5
5.5
Timer adjustment_06
Pump speed
r/min
2000
Advance angle
deg.
6
5.5
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)RACK LIMIT: RAL
(5)Beginning of idle sub spring operation: L1
(6)With stopper disk.
(7)Injection quantity Q = Q1 or less
----------
RAL=14.7-0.3mm L1=9+0.3mm Q1=3mm3/st
----------
----------
RAL=14.7-0.3mm L1=9+0.3mm Q1=3mm3/st
----------
Speed control lever angle
B:When boosted
N:Normal
S:Stop
(1)Rack position = aa
(2)Rack position corresponding to cc
----------
aa=(1.8)mm bb=15mm
----------
a=0deg+-5deg b=20deg+-3deg c=6deg+-5deg
----------
aa=(1.8)mm bb=15mm
----------
a=0deg+-5deg b=20deg+-3deg c=6deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(140deg)
----------
aa=18deg
----------
a=(140deg)
Information:
TERMINATION DATE
31Oct2022
PROBLEM
The existing 6I-2358 Fuel Injector Pump can Leak out of one or both bushings on certain 3412C Generator Sets. If the existing fuel injector pump leaks oil it will run down the side of the engine.
AFFECTED PRODUCT
Model Identification Number
3412C DK600101, 579, 703, 816, 818, 820, 822-970, 972-1011, 1013-1022, 1024-1276, 1278-1286, 1372-1374, 1376-1473, 1475-1551, 1553, 1555-1559, 1561
PARTS NEEDED
Qty
Part Number Description
2 1S0004 SEAL-O-RING
1 2H3931 SEAL-O RING
1 4P7886 GASKET
1 6I0972 GASKET
1 8T9527 SEAL-O-RING
1 9Y6042 GASKET-OIL PUMP
1 9Y8058 GASKET
1 2109246 SEAL-O-RING
1 4202031 KIT-GASKET (F)
1 BULK_COOLANT ELC COOLANT - see OMM (Qty As Needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Refer to Special Instruction, M0123519.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4001-7000 hrs,
13-24 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 6.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.