101433-9220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014339220 16700v0604

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101433-9220 1014339220

NISSAN-DIESEL 16700V0604 16700v0604

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Service parts 101433-9220 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101043-8450

3. GOVERNOR 105542-3091

4. SUPPLY PUMP

105220-5001

5. AUTOM. ADVANCE MECHANIS 105622-0660

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1881

11. Nozzle and Holder 16600-20053

12. Open Pre:MPa(Kqf/cm2) 9.8{100}

13. NOZZLE-HOLDER 105071-1241

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101433-9220 as INJECTION-PUMP ASSEMBLY

Include in #2:

104147-0080 as _

Cross reference number

ZEXEL 101433-9220 1014339220

NISSAN-DIESEL 16700V0604 16700v0604

Zexel num

Bosch num

Firm num

Name

101433-9220

16700V0604 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
SD22 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 37 36 38

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 11

Pump speed r/min 1700 1700 1700

Average injection quantity mm3/st. 37 35.4 38.6

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 6

Pump speed r/min 1700 1700 1700

Average injection quantity mm3/st. 8 6.2 9.8

Max. variation between cylinders % 0 -7.5 7.5

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 7.7

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 7.5 6.4 8.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point -

Rack position -

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 37 36.5 37.5

Remarks
Set full load.

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.9

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 0.6 0.1 1.1

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 2 1.5 2.5

Timer adjustment_05

Pump speed r/min 1800

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)RACK LIMIT: RAL (5)Beginning of idle sub spring operation: L1 (6)Injection quantity Q = Q1 or less
----------
P1=3.24+-0.2kPa(330+-20mmAq) RAL=17mm L1=7.5+0.3mm Q1=3mm3/st
----------

Speed control lever angle

F:Full speed N:Normal S:Stop
----------

----------
a=3.5deg+-5deg b=12deg+-5deg c=20.5deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)

Information:

1. Remove four bolts (1) and the washers that hold the oil pump in position. Remove the oil pump. The following steps are for the installation of the oil pump.2. Be sure the mounting surfaces for the oil pump are thoroughly clean.3. Install the oil pump in the reverse order of removal.End By:a. install oil panDisassemble & Assemble Oil Pump
Start By:a. remove oil pump 1. Remove the bolts and washers that hold oil pick-up tube assembly (1) to the oil pump. Remove the oil pick-up tube assembly and gasket.2. Remove the bolts and washers that hold oil discharge tube assembly (2) to the oil pump. Remove the oil discharge tube assembly and the O-ring seal. 3. Remove the idler gear from the oil pump.4. Remove bolt (6), and remove relief valve spring (8) with relief valve (7).5. Use Tooling (A) to remove input gear (4).
Before removing the input shaft and gear from the pump body, be sure there are no burrs on the input shaft. Burrs on the input shaft may scratch and damage the pump body.
6. Remove bolts (5), and separate the pump body. Remove input shaft and gear (3) from the pump body. Remove the driven gear from the pump body. The following steps are for the assembly of the oil pump.7. Be sure all parts of the oil pump are thoroughly clean prior to assembly. Apply clean engine oil on the internal parts of the oil pump. Before pressing input gear (4) onto input shaft (3), be sure to install bolt (5). Bolt (5) is positioned under the input gear.8. Put the input gear and shaft (3) in the pump body. Press the input gear (4) onto the input shaft until ti is even with the end of the shaft. Put the driven gear in position in the pump body.9. Put the pump bodies together, and install bolts (5). Install the idler gear.10. Install relief valve spring (8) and relief valve (7) in the pump body. Install bolt (6).11. Check the condition of the O-ring seal used in oil discharge tube assembly (2). If the seal is damaged, use a new part for replacement. Install the O-ring seal in the tube assembly. Install the oil discharge tube assembly and the bolts and washers that hold it.12. Check the condition of the gasket used in oil pick-up tube assembly (1). If the gasket is damaged, use a new part for replacement. Install the gasket, the oil discharge tube assembly and the bolts and washers that hold it.End By:a. install oil pump