Information injection-pump assembly
ZEXEL
101433-9080
1014339080
NISSAN-DIESEL
16700L1800
16700l1800
Rating:
Service parts 101433-9080 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-90019
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Cross reference number
ZEXEL
101433-9080
1014339080
NISSAN-DIESEL
16700L1800
16700l1800
Zexel num
Bosch num
Firm num
Name
101433-9080
16700L1800 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD22 * K
SD22 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.3
2.25
2.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
14.6
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
34.6
33.6
35.6
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
13.6
Pump speed
r/min
1700
1700
1700
Average injection quantity
mm3/st.
35
33.4
36.6
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
9
Pump speed
r/min
1700
1700
1700
Average injection quantity
mm3/st.
7
6.2
7.8
Max. variation between cylinders
%
0
-7.5
7.5
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
-
Rack position
10.8
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
7.5
6.4
8.6
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
550
Advance angle
deg.
0.7
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
1
0.5
1.5
Timer adjustment_04
Pump speed
r/min
900
Advance angle
deg.
2
1.5
2.5
Timer adjustment_05
Pump speed
r/min
1100
Advance angle
deg.
3
2.5
3.5
Timer adjustment_06
Pump speed
r/min
1300
Advance angle
deg.
4
3.5
4.5
Timer adjustment_07
Pump speed
r/min
1500
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
----------
----------
----------
----------
0000001101
S:Stop
N:Normal
B:When boosted
(1)Rack position = approximately aa.
(2)Rack position corresponding to bb
----------
aa=3.5mm bb=21mm
----------
a=5.5deg+-5deg b=20deg c=15deg
----------
aa=3.5mm bb=21mm
----------
a=5.5deg+-5deg b=20deg c=15deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(130deg)
----------
----------
a=(130deg)
Information:
At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand. Remove the fill cap slowly to relieve pressure in the cooling system. Cooling system conditioner contains alkali. Avoid contact with skin and eyes to prevent personal injury.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal. 2. Loosen bolts (1) and (2) on water pump drive (3).3. Remove V-belt (4) from the drive pulley on the water pump and the pulley on the water pump drive.4. Remove two hose clamps (5). Disconnect the hose used between the water pump and the water temperature regulator housing at the water pump.5. Remove four bolts (6) that hold the water pump to the front of the engine. Carefully remove the water pump and two O-ring seals from the front of the engine. The following steps are for the installation of the water pump.6. Check the condition of the two O-ring seals used between the water pump and the cylinder block. If the seals are damaged, use new parts for replacement.7. Install the two O-ring seals in the cover of the water pump. Put the water pump in position on the front of the engine, and install four bolts (6) that hold it.8. Connect the short hose used between the water pump and the water temperature regulator housing to the water pump. Install two clamps (5) that hold the hose in position.9. Put V-belt (4) in position on the water pump drive pulley and the pulley on water pump drive.10. Adjust the tension of water pump drive V-belt (4). Bolt (7) or square hole (8) are used to apply and hold V-belt tension. See the topic "Alternator And Fan Drive Belts, Inspect/Adjust/Replace" in the 3114 & 3116 ATAAC Diesel Truck Engine Operation & Maintenance Manual, Form No. SEBU6723. Also, refer to the "Belt Tension Chart" in the 3114 & 3116 Diesel Truck Engines Specifications module, Form No. SENR6436.11. Fill the cooling system with coolant to the correct level. See the topic "Cooling System" in the 3114 & 3116 ATAAC Diesel Truck Engine Operation & Maintenance Manual, Form No. SEBU6723.Disassemble & Assemble Water Pump
Start By:a. remove water pump 1. Remove two O-ring seals (1) from the rear cover of the water pump. Remove four bolts (2) and the washers. Remove the rear cover and gasket. 2. Put the water pump in a press. Use spacer plates to level the water pump as shown.3. Using a suitable size drive plate from Tool (A) and a press, push the
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Group cross 101433-9080 ZEXEL
Nissan-Diesel
101433-9080
16700L1800
INJECTION-PUMP ASSEMBLY
SD22
SD22