101432-4000 ZEXEL 9 400 614 116 BOSCH INJECTION-PUMP ASSEMBLY 9400614116 1014324000 8970629690


 

Information injection-pump assembly

BOSCH 9 400 614 116 9400614116
ZEXEL 101432-4000 1014324000
ISUZU 8970629690 8970629690
101432-4000 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101432-4000 zexel genuine, new aftermarket engine parts with delivery

Service parts 101432-4000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-9160
3. GOVERNOR 105542-4590
4. SUPPLY PUMP 105220-4742
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-6320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1430
11. Nozzle and Holder 5-15300-016-0
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101432-4000 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 116 9400614116
ZEXEL 101432-4000 1014324000
ISUZU 8970629690 8970629690


Zexel num
Bosch num
Firm num
Name
101432-4000 
9 400 614 116 
8970629690  ISUZU
INJECTION-PUMP ASSEMBLY
C240 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   2.25 2.2 2.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   38.8 37.8 39.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.2+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7 5.9 8.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101432-4000
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Injection quantity Q = Q1 or less
----------
L1=7.6+-0.3mm Q1=3mm3/st
----------

0000001101

Test data 101432-4000
S:Stop N:Normal B:When boosted (1)Rack position = aa (2)Rack position bb
----------
aa=0mm bb=18mm
----------
a=1deg+-5deg b=26.5deg+-5deg c=9deg+-5deg

Timing setting

Test data 101432-4000
(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)




Information:

Grounding Practices
Proper grounding for vehicle and engine electrical systems is necessary for proper vehicle performance and reliability. Improper grounding will result in uncontrolled and unreliable electrical circuit paths.Uncontrolled engine electrical circuit paths can result in damage to main bearings, crankshaft journal surfaces, and aluminum components.Uncontrolled electrical circuit paths can cause electrical noise which may degrade vehicle and radio performance.To insure proper functioning of the vehicle and engine electrical systems, an engine-to-frame ground strap with a direct path to the battery must be used. This may be provided by way of a starter motor ground, a frame to starter motor ground, or a direct frame to engine ground.In any case, an engine-to-frame ground strap must be run from the cylinder head grounding stud to the frame and negative battery post.
Cylinder Head-To-Battery (-) Ground
Alternate Cylinder Head-To-Battery (-) GroundThe cylinder head must have a wire ground to battery as shown in the above illustrations.Ground wires/straps should be combined at ground studs dedicated for ground use only. At "Every 12,500 miles (20 125 km) or 250 hours," Inspect/Check all engine grounds. All grounds should be tight and free of corrosion.All ground paths must be capable of carrying any conceivable fault currents, and an awg # 0 or larger wire is recommended for the cylinder head grounding strap.The engine alternator should be battery (-) grounded with a wire size adequate to handle full alternator charging current.
When boost starting an engine, follow the instructions in "Engine Starting" in the "Operation Section" to properly start the engine.This engine may be equipped with a 12 or 24 volt starting system. Use only equal voltage for boost starting. The use of a welder or higher voltage will damage the electrical system.
The engine has several input components which are electronic. These components require an operating voltage.Unlike many electronic systems of the past, this engine is tolerant to common external sources of electrical noise, but electro-mechanical buzzers can cause disruptions in the power supply. If electro-mechanical buzzers are used anywhere on the vehicle, it is desirable to have the engine electronics (control group, throttle position sensor, and "check engine" lamp) powered directly from the battery system through a dedicated relay, and not through a common power bus with other key switch activated devices.Engine Electrical System
The electrical system can have three separate circuits: the charging circuit, the starting circuit and the low amperage circuit. Some of the electrical system components are used in more than one circuit. The battery (batteries), circuit breaker, ammeter, cables and wires from the battery are all common in each of the circuits.The charging circuit is in operation when the engine is running. An alternator makes electricity for the charging circuit. A voltage regulator in the circuit controls the electrical output to keep the battery at full charge.The starting circuit is in operation only when the start switch is activated.The low amperage circuit and the charging circuit are both connected through the ammeter. The starting circuit is not connected through the ammeter.Charging System Components
Alternator
The alternator is

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