Information injection-pump assembly
ZEXEL
101431-9860
1014319860
NISSAN-DIESEL
16700Y8402
16700y8402

Rating:
Service parts 101431-9860 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-90019
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Cross reference number
ZEXEL
101431-9860
1014319860
NISSAN-DIESEL
16700Y8402
16700y8402
Zexel num
Bosch num
Firm num
Name
101431-9860
16700Y8402 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD22 *
SD22 *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.3
2.25
2.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
12
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
37.3
36.3
38.3
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
11
Pump speed
r/min
1700
1700
1700
Average injection quantity
mm3/st.
37.3
35.7
38.9
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
6
Pump speed
r/min
1700
1700
1700
Average injection quantity
mm3/st.
7
6.2
7.8
Max. variation between cylinders
%
0
-7.5
7.5
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
-
Rack position
7.7
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
7.5
6.4
8.6
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
-
Rack position
-
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
37.3
36.8
37.8
Remarks
Set full load.
Set full load.
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
550
Advance angle
deg.
0.7
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
1
0.5
1.5
Timer adjustment_04
Pump speed
r/min
900
Advance angle
deg.
2
1.5
2.5
Timer adjustment_05
Pump speed
r/min
1100
Advance angle
deg.
3
2.5
3.5
Timer adjustment_06
Pump speed
r/min
1300
Advance angle
deg.
4
3.5
4.5
Timer adjustment_07
Pump speed
r/min
1500
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)Torque control stroke: L1
(5)Beginning of idle sub spring operation: L2
(6)Injection quantity Q = Q1 or less
----------
L1=1+-0.05mm L2=7.5+0.3mm Q1=3mm3/st
----------
----------
L1=1+-0.05mm L2=7.5+0.3mm Q1=3mm3/st
----------
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)Rack position = aa
----------
aa=(0.5)mm
----------
a=3.5deg+-5deg b=20.5deg+-3deg
----------
aa=(0.5)mm
----------
a=3.5deg+-5deg b=20.5deg+-3deg
Information:
Actual RackThe ECM's interpretation of the signal from the Rack Position Sensor which represents actual position of the rack.Actual Timing AdvanceDegrees of advance beyond static, as measured by the Timing Position Sensor (assumes that Timing Position Sensor is calibrated).After Market DeviceA device or accessory installed by the customer after the vehicle is delivered.Air-To-Air Aftercooler (ATAAC)A means of cooling intake air after the turbocharger, using ambient air for cooling. The intake air is passed through an aftercooler (heat exchanger) mounted in front of the radiator before going to the intake manifold.Alternating Current (AC)The direction of current flow changes (alternates) regularly and constantly.American Wire Gauge (AWG)A measure of the diameter (and therefor the current carrying ability) of electrical wire. The smaller the AWG number, the larger the wire.Before Top Dead Center (BTDC) or Before Top Center (BTC)The 180° of crankshaft rotation before the piston reaches Top Dead Center (normal direction of rotation).Boost Pressure SensorThis sensor measures inlet manifold air pressure and sends a signal to the ECM.Brushless Torque Motor (BTM)Solenoid used to move fuel rack servo spool valve and timing advance spool valve.Bypass CircuitA circuit, usually temporary, to substitute for an existing circuit, typically for test purposes.CalibrationAs used here, is an electronic adjustment of a sensor signal.Cruise Control RangeThe range that the cruise control can operate within. Usually limited to the speed range anticipated on the open road.CodeSee Diagnostic Code.Customer Specified ParameterA Parameter that can be changed and whose value is set by the customer. Protected by Customer Passwords.Data LinkAn electrical connection for communication with other microprocessor based devices that are compatible with the American Trucking Association and SAE Standard such as trip recorders, electronic dashboards, and maintenance systems. The Data Link is also the communication medium used for programming and troubleshooting with Caterpillar devices.Desired Rack Position ("Des Rack Pos" on ECAP)The rack setting calculated by the ECM as needed to attain or maintain the Desired RPM.Desired RPMAn input to the electronic governor within the ECM. The electronic governor uses inputs from the Throttle Position Sensor, Engine Speed/Timing Sensor and Customer Parameters to determine "Desired RPM".Desired Timing Advance ("Des Timing Adv" on ECAP)The injection timing advance calculated by the ECM as required to meet emission and performance specifications.Diagnostic CodeSometimes referred to as a "fault code", it is an indication of a problem or event in the PEEC III System.Diagnostic LampSometimes referred to as the "check engine light", it is used to warn the operator of the presence of an active diagnostic code.Digital Diagnostic Tool (DDT)A Caterpillar electronic service tool used for programming and for diagnosing the 3406B PEEC III system.Direct CurrentThe type of current where the only direction of current flow is consistently in one direction only.Duty CycleSame as Pulse Width Modulation.Electronic Control Analyzer Programmer (ECAP)A Caterpillar Electronic Service Tool used for programming and diagnosing a variety of electronic controls. Electronic Control Module (ECM)The engine control computer that provides power to the PEEC III electronics, monitors PEEC III inputs and acts as a governor to control engine rpm.Engine Speed
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Group cross 101431-9860 ZEXEL
Nissan-Diesel
101431-9860
16700Y8402
INJECTION-PUMP ASSEMBLY
SD22
SD22