101421-7030 ZEXEL 9 400 614 082 BOSCH INJECTION-PUMP ASSEMBLY 9400614082 1014217030 5156012481

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 082 9400614082

ZEXEL 101421-7030 1014217030

ISUZU 5156012481 5156012481

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Buy INJECTION-PUMP ASSEMBLY 101421-7030 zexel genuine, new aftermarket engine parts with delivery

Service parts 101421-7030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101042-9790

3. GOVERNOR 105542-3250

4. SUPPLY PUMP 105220-4742

5. AUTOM. ADVANCE MECHANIS 105621-0320

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1491

11. Nozzle and Holder 5-15300-067-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3171

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101421-7030 as INJECTION-PUMP ASSEMBLY

106671-4951 as _

Cross reference number

BOSCH 9 400 614 082 9400614082

ZEXEL 101421-7030 1014217030

ISUZU 5156012481 5156012481

Zexel num

Bosch num

Firm num

Name

101421-7030

9 400 614 082

5156012481 ISUZU

INJECTION-PUMP ASSEMBLY
C190 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 1.75 1.7 1.8

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11.7

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 36.9 36 37.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.7+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8 6.9 9.1

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 49.6 49.6

Fixing the rack *

Remarks
Excess fuel for starting.

Injection quantity adjustment_04

Adjusting point -

Rack position -

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 36.9 36.4 37.4

Remarks
Smoke setting

Timer adjustment

Pump speed r/min 800+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 4 3.3 4.7

Timer adjustment_04

Pump speed r/min 1900

Advance angle deg. 5.3 4.6 6

Timer adjustment_05

Pump speed r/min 2250

Advance angle deg. 6.5 6 7

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Injection quantity Q = Q1 or less
----------
L1=8+-0.3mm Q1=3mm3/st
----------

Timing setting

(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)

Information:

Generator Serial Number Plate
The generator Serial Number Plate is installed on the right side of the generator, near the front of the barrel. The generator serial number, model, and arrangement number are stamped on the Serial Number Plate.Generator Name Plate
The generator Name Plate is installed on the generator housing. The engine model, generator rating, and other generator data are stamped on the Name Plate.Reference Numbers
Fill in the blanks for future reference. Ordering Parts
When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.Emissions Certification Film
Illustration 1
EPA/EU Emissions Certification Film (typical example)
Illustration 2
EPA/EU Emissions Certification Film (French-typical example)The EPA/EU Emissions Certification Film (if applicable) is located either on the side, the top, or the front of the engine.