101421-4430 ZEXEL 9 400 610 309 BOSCH INJECTION-PUMP ASSEMBLY 9400610309 1014214430 5156001921


 

Information injection-pump assembly

BOSCH 9 400 610 309 9400610309
ZEXEL 101421-4430 1014214430
ISUZU 5156001921 5156001921
101421-4430 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101421-4430 zexel genuine, new aftermarket engine parts with delivery

Service parts 101421-4430 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101042-9620
3. GOVERNOR 105520-6700
4. SUPPLY PUMP 105220-4742
5. AUTOM. ADVANCE MECHANIS 105621-0280
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1430
11. Nozzle and Holder 5-15300-016-0
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101421-4430 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 309 9400610309
ZEXEL 101421-4430 1014214430
ISUZU 5156001921 5156001921


Zexel num
Bosch num
Firm num
Name
101421-4430 
9 400 610 309 
5156001921  ISUZU
INJECTION-PUMP ASSEMBLY
C221 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38 37 39
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   6.8
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   5.4 4.3 6.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   -
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   38 37 39
Remarks
Smoke setting
 
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.8 2 3.5
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Timer adjustment_05
Pump speed r/min   1750+-50
Advance angle deg.   7.5 7 8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101421-4430
N:Pump speed R:Rack position (mm) (1)Torque control stroke
----------

----------

Stop lever angle

Test data 101421-4430
S:Stop the pump. (1)Rack position = at least aa
----------
aa=17.5mm
----------
a=(14.5deg) b=(30deg)

Timing setting

Test data 101421-4430
(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Caterpillar Diesel Engines can operate effectively in cold weather. However, engine operation in cold weather is dependent on the type of fuel used and how well the fuel moves through fuel related components. The purpose of this section is to explain some of the problems and steps that can be taken to minimize fuel problems during cold weather operation [below 5°C (40°F)].Fuel and the Effect from Cold Weather
The two types of diesel fuel available for your engine are typically grades No. 1 and No.2. No.2 diesel fuel is the most commonly used fuel. No. 1 diesel fuel, or a blend of No. 1 and No.2, is best suited for cold weather operation.Quantities of No. 1 diesel fuel are limited, and generally only available during the winter months in the colder climates. During cold weather operation, if No. 1 fuel is unavailable, it may be necessary to use No.2 diesel fuel.There are three major differences between No. 1 and No.2 diesel fuel. No. 1 diesel fuel has:* a lower cloud point* a lower pour point* a lower BTU (kJ) (heat content) rating per unit volume of fuel than the average No.2 diesel fuel.When using No. 1 diesel fuel, you may notice a drop in power and fuel efficiency. You should not experience any other operating effects.The cloud point is the temperature at which a cloud or haze of wax crystals begins to form in the fuel and cause fuel filters to plug. The pour point is the temperature which diesel fuel begins to thicken and be more resistant to flow through fuel pumps and lines.Be aware of these fuel values when purchasing your diesel fuel. Anticipate the average outside (ambient) temperature for the area your engine will be operating. Engines fueled in one climate may not operate satisfactorily if moved to another because of problems that result from cold weather.Before troubleshooting for low power or poor performance in winter months, check the type of fuel being used.When No.2 diesel fuel is used: starting aids, engine oil pan heaters, engine coolant heaters, fuel heaters, and fuel line insulation also provide a means of minimizing starting and fuel problems in cold weather.Fuel Related Components in Cold Weather
Fuel Tanks
Condensation can form in partially filled fuel tanks. Top off fuel tanks before leaving overnight.Fuel tanks should contain some provision for draining water and sediment from the bottom of the tanks. Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe.Some fuel tanks use supply lines that take fuel directly from the bottom of the tank. If equipped with this system, regular maintenance of the fuel system filter(s) is important.Check the fuel level in the day tank daily by observing the sight gauge. Drain the water and sediment from any fuel storage tank weekly, at the oil change period, and before the fuel tank is refilled. This will help prevent water and/or sediment from being pumped from the fuel storage tank into the

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Group cross 101421-4430 ZEXEL

Isuzu 

 
9812021122 

C190
 
5156000920 

C221
 
5156001901 
INJECTION-PUMP ASSEMBLY
C221
101421-4430  
9 400 610 309 
5156001921 
INJECTION-PUMP ASSEMBLY
C221
9 400 610 260 
5156001941 
INJECTION-PUMP ASSEMBLY
C221
9 400 610 282 
5156001951 
INJECTION-PUMP ASSEMBLY
C221
 
5156001961 
INJECTION-PUMP ASSEMBLY
C221
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