101405-9410 ZEXEL 9 400 614 071 BOSCH INJECTION-PUMP ASSEMBLY 9400614071 1014059410 3426106080


 

Information injection-pump assembly

BOSCH 9 400 614 071 9400614071
ZEXEL 101405-9410 1014059410
MITSUBISHI-HEAV 3426106080 3426106080
101405-9410 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101405-9410 zexel genuine, new aftermarket engine parts with delivery

Service parts 101405-9410 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-4110
3. GOVERNOR 105419-4880
4. SUPPLY PUMP 105220-7180
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6980
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-4480
14. NOZZLE 105017-3150
15. NOZZLE SET

Include in #1:

101405-9410 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 071 9400614071
ZEXEL 101405-9410 1014059410
MITSUBISHI-HEAV 3426106080 3426106080


Zexel num
Bosch num
Firm num
Name
101405-9410 
9 400 614 071 
3426106080  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K-T K 14BD INJECTION PUMP ASSY PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   75.5 74.5 76.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   11.5 10.2 12.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   R1+0.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 90
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9410
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Negative torque control does not operate. (4)RACK LIMIT (5)Set idle sub-spring (6)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101405-9410
F:Full speed I:Idle S:Stop (1)Base lever only
----------

----------
a=31deg+-3deg b=2deg+-5deg c=15deg+-5deg

Stop lever angle

Test data 101405-9410
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Normal
----------
aa=25mm bb=0r/min cc=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

0000001501 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------

Timing setting

Test data 101405-9410
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)After adjusting the injection quantity, adjust at rack position aa. (4)-
----------
aa=8.4mm
----------
a=(50deg)




Information:

Engine Lifting
When it is necessary to remove a component on an angle, remember that the capacity of an eyebolt is less as the angle between the supporting members and the object becomes less than 90 degrees. Eye Bolts and brackets should never be bent, and should only be loaded under tension.
Use a hoist to remove heavy components. Use an adjustable lifting beam to lift the engine. All supporting members (chains and cables) should be parallel to each other, and perpendicular as possible to the top of the object being lifted.Some removals require the use of lifting fixtures, to obtain proper balance and provide safe handling.To remove the engine ONLY, use the lifting eyes equipped with the engine.The lifting eyes are designed for the engine arrangement as sold. Modifying the lifting eyes and/or engine arrangement weight renders the lifting eyes and devices obsolete.If you modify the lifting eyes and/or engine arrangement weight, you are responsible for providing adequate lifting devices. Contact your Caterpillar dealer for information regarding fixtures for proper engine package lifting.Engine Lifting With Generator
Do not use the engine lifting eyes to remove the engine and generator together.Lifting the engine and generator together requires special equipment and procedures. Contact your Caterpillar dealer for information regarding fixtures for proper lifting of your engine package.Engine Lifting With Fuel Tank
Lifting the engine along with a mounted fuel tank requires special equipment and procedures. Do not lift the unit with fuel in the tank. Contact your Caterpillar dealer for information regarding proper engine and fuel tank lifting.Engine Storage
The following Engine Storage procedures and recommendations minimize the possibility of damage to engines stored for one year or less.When an engine is not started for several weeks, the lubricating oil drains from the cylinder walls and piston rings. Rust can then form on the cylinder liner surface, increasing engine wear and decreasing engine life.Special precautions should be used with engines remaining out of service for extended periods.After one year, a complete protection procedure must be followed if the engine is kept in storage longer. To prevent excessive engine wear: * Be sure all lubrication recommendations mentioned in the Maintenance Schedule intervals chart are completed.* If freezing temperatures are expected, check the cooling system for adequate protection against freezing. A 50/50 solution of Caterpillar (permanent-type) Antifreeze and approved water will give protection to -29°C (-20°F).If it will be impossible to start the engine periodically, consult your Caterpillar dealer for instructions to prepare your engine for longer storage periods.Refer to Storage Procedures For Caterpillar Products, SEHS9031, for more detailed information on engine storage.Generator Storage Procedure
When a generator is stored, moisture may condense in the windings. Use a dry storage space and space heaters to minimize condensation. Refer to: Service Manual for SR4 Generators, SENR3985, or Special Instruction, SEHS9124, Cleaning and Drying of Caterpillar Electric Set Generators, or contact your Caterpillar dealer.After Storage
Test the main stator windings with a megohmmeter: * Before the initial startup of the generator set.* Every 3 months* if the generator is operating

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Group cross 101405-9410 ZEXEL

Mitsubishi-Heav 

9 400 614 070 
3426106070 
INJECTION-PUMP ASSEMBLY
S4K-T
101405-9410  
9 400 614 071 
3426106080 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 072 
3426106090 
INJECTION-PUMP ASSEMBLY
S4K-T

Kubota 

9 400 613 200 
1G40751011 
INJECTION-PUMP ASSEMBLY
V4702
9 400 614 073 
1G40851011 
INJECTION-PUMP ASSEMBLY
V4702

Yanmar 

9 400 614 074 
12391151040 
INJECTION-PUMP ASSEMBLY
4TNE106
9 400 613 254 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 614 075 
12995351090 
INJECTION-PUMP ASSEMBLY
4TNE98

Mitsubishi-Heav 

9 400 614 076 
3426105090 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 077 
3426106040 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 619 707 
3426104090 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 619 936 
3426104091 
INJECTION-PUMP ASSEMBLY
S4K-T
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