101405-9380 ZEXEL 9 400 612 744 BOSCH INJECTION-PUMP ASSEMBLY 9400612744 1014059380 12998251010


 

Information injection-pump assembly

BOSCH 9 400 612 744 9400612744
ZEXEL 101405-9380 1014059380
YANMAR 12998251010 12998251010
101405-9380 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101405-9380 zexel genuine, new aftermarket engine parts with delivery

Service parts 101405-9380 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8451
3. GOVERNOR 105419-4920
4. SUPPLY PUMP 105220-7170
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101405-9380 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 744 9400612744
ZEXEL 101405-9380 1014059380
YANMAR 12998251010 12998251010


Zexel num
Bosch num
Firm num
Name
101405-9380 
9 400 612 744 
12998251010  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE98 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   77.5 76.5 78.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   11.5 10.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11.7++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 80 90
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9380
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

Test data 101405-9380
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=67mm
----------
a=(1deg)+-5deg b=(14deg)+-5deg

Stop lever angle

Test data 101405-9380
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=7deg+-5deg b=53deg+-5deg

Timing setting

Test data 101405-9380
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Oils
Hot oil and components can cause personal injury. Do not allow hot oil or components to contact the skin.Keep all exhaust manifold and turbocharger shields in place to protect hot exhaust from oil spray in the event of a line, tube or seal failure.Batteries
Battery electrolyte contains acid and can cause injury. Avoid contact with the skin and eyes.Wash hands after touching batteries and connectors. Use of gloves is recommended.Batteries give off flammable fumes which can explode. Ensure there is proper ventilation for batteries which are located in an enclosure.Always thaw a frozen battery before jump starting. Frozen batteries can explode.Do not smoke when observing the battery electrolyte levels.Always wear protective glasses when working with batteries.Never disconnect any charging unit circuit or battery circuit cable from the battery when charging unit is operating. A spark can cause the flammable vapor mixture of hydrogen and oxygen to explode.Fire or Explosion Prevention
Fire may result from lubricating oil or fuel sprayed on hot surfaces causing personal injury and property damage. Inspect all lines and tubes for wear or deterioration. They must be routed, supported or clamped securely. Tighten all connections to the recommended torque. Leaks can cause fires.Determine whether the engine will be operated in an environment in which combustible gases could be drawn through the air inlet system. These gases could cause the engine to overspeed, which in turn could seriously damage the engine and result in bodily injury or property damage.If your application involves the presence of combustible gases, consult your Caterpillar dealer to obtain additional information concerning protection devices (i.e. air inlet shutoff) suitable for the application involved.All fuels, most lubricants and some coolant mixtures are flammable.Diesel fuel is flammable. Gasoline is flammable. The mixture of diesel and gasoline fumes are extremely explosive.Do not smoke while refueling or in a refueling area.Do not smoke in areas where batteries are charged, or where flammable materials are stored.Batteries give off flammable fumes which can explode.Keep all fuels and lubricants stored in properly marked containers and away from all unauthorized persons.Store all oily rags or other flammable material in a protective container, in a safe place.Do not weld or flame cut on pipes or tubes that contain flammable fluids. Clean them thoroughly with nonflammable solvent before welding or flame cutting on them.Remove all flammable materials such as fuel, oil and other debris before they accumulate on the engine.Do not expose the engine to flames, burning brush, etc., if at all possible.Shields (if equipped), which protect hot exhaust components from oil or fuel spray in the event of a line, tube or seal failure, must be installed correctly.Provide adequate and proper waste oil disposal. Oil and fuel filters must be properly installed and housing covers tightened to proper torque when being changed.Batteries must be kept clean, covers kept on all cells, recommended cables and connections used and battery box covers kept in place when operating.When starting from an external source, always connect the positive (+) jumper cable to the POSITIVE (+) terminal of

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Group cross 101405-9380 ZEXEL

Yanmar 

9 400 614 067 
12391251030 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 612 413 
12991651100 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 199 
12991651101 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 614 068 
12995951021 
INJECTION-PUMP ASSEMBLY
4TNE94
 
12995651021 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 069 
12995651022 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 607 
 
INJECTION-PUMP ASSEMBLY
9 400 612 938 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 993 
3426106010 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 608 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 939 
3426106020 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 994 
3426106030 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 609 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12991651070 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 048 
12991651071 
INJECTION-PUMP ASSEMBLY
4TNE94
101405-9380  
9 400 612 744 
12998251010 
INJECTION-PUMP ASSEMBLY
4TNE98
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 613 049 
3426105060 
INJECTION-PUMP ASSEMBLY
S4K-T
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