101405-9351 ZEXEL 9 400 612 939 BOSCH INJECTION-PUMP ASSEMBLY 9400612939 1014059351 3426106020


 

Information injection-pump assembly

BOSCH 9 400 612 939 9400612939
ZEXEL 101405-9351 1014059351
MITSUBISHI-HEAV 3426106020 3426106020
101405-9351 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101405-9351 zexel genuine, new aftermarket engine parts with delivery

Service parts 101405-9351 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-4080
3. GOVERNOR 105419-4880
4. SUPPLY PUMP 105220-7180
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156643-5720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6980
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-4480
14. NOZZLE 105017-3150
15. NOZZLE SET

Include in #1:

101405-9351 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 939 9400612939
ZEXEL 101405-9351 1014059351
MITSUBISHI-HEAV 3426106020 3426106020


Zexel num
Bosch num
Firm num
Name
101405-9351 
9 400 612 939 
3426106020  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K-T K 14BD INJECTION PUMP ASSY PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   75.5 74.5 76.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   11.5 10.2 12.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   R1+0.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 90
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9351
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Negative torque control does not operate. (4)RACK LIMIT (5)Set idle sub-spring (6)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101405-9351
F:Full speed I:Idle S:Stop
----------

----------
a=31deg+-3deg b=15deg+-5deg c=2deg+-5deg

Stop lever angle

Test data 101405-9351
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Normal
----------
aa=25mm bb=0r/min cc=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

0000001501 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------

Timing setting

Test data 101405-9351
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)After adjusting the injection quantity, adjust at rack position bb.
----------
aa=6deg bb=8.4mm
----------
a=(110deg)




Information:

Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engines (powering on-highway trucks), that such engine is ... 1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the United States Environmental Protection Agency (EPA).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other establishment authorized by it, repair or replacement of any warranted part at no charge to the truck engine owner.In an emergency, repairs may be performed at any service establishment, or by the owner, using any replacement part.Caterpillar Inc. will reimburse the owner for their expenses, including diagnostic charges for such emergency repair. These expenses shall not exceed Caterpillar Inc. suggested retail price for all warranted parts replaced, and labor charges based on Caterpillar Inc. recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate.As a condition of reimbursement, replaced parts and receipted invoices must be presented at a place of business of a Caterpillar dealer or other establishment authorized by Caterpillar Inc.Limitations & Responsibilities
The warranty is subject to the following:Caterpillar Inc. Responsibilities
During the emission warranty period, if a defect in material or workmansip of an emission related part or component is found, Caterpillar Inc. will provide: * New, Remanufactured or repaired parts and/or components, approved pursuant to EPA Regulations, required to correct the defect. Items replaced under this warranty become the property of Caterpillar Inc.* Reasonable and customary labor, during normal working hours, required to make the warranty repair. This includes labor to remove and install the engine, if necessary.Owner Responsibilites
During the emission warranty period, the owner is responsible for: * Premium or overtime labor costs, unless essential to prevent loss to perishable goods.* Costs to investigate complaints which are not caused by a defect in Caterpillar Inc. material or workmanship.* Providing timely notice of a warrantable failure and promptly making the product available for repair.Limitations
Caterpillar Inc. is not responsible for resultant damages to an emission related part or component resulting from: * Any application or installalion Caterpillar Inc. deems improper.* Attachments, accessory items or parts not sold nor approved by Caterpillar Inc.* Improper truck engine maintenance, repair or abuse.* Owner's unreasonable delay in making the product available after being notified of a potential product problem.This warranty is in addition to Caterpillar Inc. standard warranty, applicable to the truck engine product involved.Remedies under this warranty are limited to the provision of material and services as specified herein. Caterpillar Inc. is not responsible for incidental or consequential damages.

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Group cross 101405-9351 ZEXEL

Yanmar 

9 400 614 067 
12391251030 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 612 413 
12991651100 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 199 
12991651101 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 614 068 
12995951021 
INJECTION-PUMP ASSEMBLY
4TNE94
 
12995651021 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 069 
12995651022 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 607 
 
INJECTION-PUMP ASSEMBLY
9 400 612 938 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 993 
3426106010 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 608 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

101405-9351  
9 400 612 939 
3426106020 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 994 
3426106030 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 609 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12991651070 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 048 
12991651071 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 744 
12998251010 
INJECTION-PUMP ASSEMBLY
4TNE98
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 613 049 
3426105060 
INJECTION-PUMP ASSEMBLY
S4K-T
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