101405-9232 ZEXEL 9 400 613 181 BOSCH INJECTION-PUMP ASSEMBLY 9400613181 1014059232 12991651001


 

Information injection-pump assembly

BOSCH 9 400 613 181 9400613181
ZEXEL 101405-9232 1014059232
YANMAR 12991651001 12991651001
101405-9232 INJECTION-PUMP ASSEMBLY
Rating:
10
Buy INJECTION-PUMP ASSEMBLY 101405-9232 zexel genuine, new aftermarket engine parts with delivery

Service parts 101405-9232 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8770
3. GOVERNOR 105419-4731
4. SUPPLY PUMP 105220-7170
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101405-9232 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 181 9400613181
ZEXEL 101405-9232 1014059232
YANMAR 12991651001 12991651001


Zexel num
Bosch num
Firm num
Name
101405-9232 
9 400 613 181 
12991651001  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE94 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   44.7 43.7 45.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.8+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   13 12 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 60 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9232
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=10 N1=1100r/min N2=800r/min
----------

Speed control lever angle

Test data 101405-9232
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=22deg+-5deg

Stop lever angle

Test data 101405-9232
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=10deg+-5deg b=53deg+-5deg

Timing setting

Test data 101405-9232
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Downhill
When cresting a hill, the decision of whether to use power or not on the downside of the hill must be made. Best fuel economy results from using minimum power to get back to speed after climbing a grade. However, care must be taken not to allow the engine to overspeed. This engine should not exceed 2300 rpm. The PEEC cruise control may use full engine power to return the truck to the cruise set speed if the engine was unable to maintain the set speed while climbing a hill. The cruise control should be turned off before cresting the top of a hill and light throttle used to regain vehicle speed on a downhill to minimize fuel consumption.If equipped with an exhaust brake, the engine should not exceed maximum braking rpm. Refer to "Auxiliary Exhaust Brakes" section of this manual.Saving Fuel On Hills
Rolling hills provide a great opportunity to reduce fuel. Avoid downshifting on small hills. If a hill can be topped without downshifting, even if the engine lugs to the peak torque rpm (1100 - 1200), the truck should not be downshifted.On long grades that require one or more downshifts, let the PEEC engine lug back to the peak torque rpm. If road speed stabilizes with the engine running at or above peak torque rpm, remain in that gear. When going down hill, use gravity instead of engine power to regain vehicle speed.Long steep down grades should be anticipated. Vehicle speed should be reduced before cresting the top of a hill and proceeding down a long steep grade. The way to achieve maximum fuel efficiency, is to minimize the amount of braking that is used to maintain a safe vehicle speed.The engine's ability to hold the truck back increases with engine speed. A gear should be selected that runs the engine near the high engine rpm limit for long steep hills when braking is required.Speed reductions and future stops should be anticipated ahead of time to save fuel. Downshifts should be avoided and the amount of braking minimized to improve fuel consumption.Cruising Speed
It's a simple fact that the faster a vehicle is driven the more fuel it will consume. A few miles per hour (km/h) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice of driving faster to increase stop time makes those stops very expensive.Cruising is the most common operating condition for most trucks and therefore, provides the greatest opportunity to benefit from operation in the most fuel efficient rpm range of the engine. A significant improvement in fuel economy can be realized by operating the truck in a gear that will keep the engine between 1400 and 1600 rpm.The PEEC can be programmed to limit vehicle speed and encourage operation in the highest gear during a cruising condition for optimum fuel economy.Cruise Control (CC)
The PEEC engine can

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Group cross 101405-9232 ZEXEL

Yanmar 

9 400 612 824 
12998351000 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 825 
12995551010 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 046 
12995551011 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 826 
12998051010 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 827 
12998051000 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 066 
12998051001 
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4TNE98
 
12991651030 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 828 
12991551010 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 047 
12991551011 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 829 
12991651040 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 830 
12991651000 
INJECTION-PUMP ASSEMBLY
4TNE94
101405-9232  
9 400 613 181 
12991651001 
INJECTION-PUMP ASSEMBLY
4TNE94

Nissan-Diesel 

9 400 612 358 
16790NA000 
INJECTION-PUMP ASSEMBLY
BD30T

Yanmar 

9 400 612 525 
12390051010 
INJECTION-PUMP ASSEMBLY
4TNE106
9 400 612 526 
12390151020 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 612 359 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12991651050 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 224 
12991651051 
INJECTION-PUMP ASSEMBLY
4TNE94

Nissan-Diesel 

9 400 612 654 
16712NA000 
INJECTION-PUMP ASSEMBLY
BD30T

Yanmar 

9 400 612 360 
12392551000 
INJECTION-PUMP ASSEMBLY
4TNE106T
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