101405-9190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014059190 12995151020


 

Information injection-pump assembly

ZEXEL 101405-9190 1014059190
YANMAR 12995151020 12995151020
101405-9190 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 101405-9190 1014059190
YANMAR 12995151020 12995151020


Zexel num
Bosch num
Firm num
Name
101405-9190 
101405-9191 
 
12995151020  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE98 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   45 44 46
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 55 65
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9190
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=8 N1=1100r/min N2=650r/min
----------

Speed control lever angle

Test data 101405-9190
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101405-9190
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=7deg+-5deg b=53deg+-5deg

Timing setting

Test data 101405-9190
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

The engine can be turbocharged and jacket water aftercooled (TA), or turbocharged and air-to-air aftercooled (ATAAC) with direct fuel injection.The 3406B PEEC is an electronically controlled, mechanically actuated unit injector diesel engine. Timing advance is achieved by precise control of injector firing. Engine speed is controlled by adjusting the firing duration. A pulse wheel provides information to the fuel cooled ECM (Electronic Control Module) for detection of cylinder position and engine speed.The programmable electronic engine control (PEEC) system was designed to provide electronic governing, automatic air-fuel ratio control, torque rise shaping, injection timing control and system diagnostics. Additional benefits such as cruise control, vehicle speed limiting, low and high gears engine rpm limiting (progressive shift engine speed control), PTO governor, data link and multi-torque ratings provide for additional engine fuel economy, driver comfort and serviceability.The fuel system is a mechanically actuated, electronically controlled unit injector combining the pumping, electronic fuel metering and injecting elements in a single unit to produce higher injection pressures. High injection pressures help to reduce fuel consumption and particulate emissions.The use of this type of unit injector provides total electronic control of injection timing. The injection timing is varied as a function of engine operating conditions. This optimizes the engine's performance for starting, emissions, noise, fuel consumption and driveability.A full range electronic governor controls the fuel injection pump output to maintain the engine rpm desired by the PEEC system. The governor functions like the Caterpillar mechanical governor in the mid-range, but includes additional features. These include programmable isochronous low idle and 20 rpm governor overrun.Individual injection pumps, one for each cylinder, meter and pump fuel under high pressure to an injection valve for eacy cylinder. Automatic timing advance provides the best fuel injection timing over the full range of engine speed.The 3406B PEEC has built-in diagnostics to assure that all components are functioning and operating properly. In the event of a system component deviation from programmed limits, the operator will be alerted to the condition by a dashboard mounted "Check Engine" light.A Caterpillar service tool is required to read the numerical code of the faulty component. Intermittent faults are logged and stored in the system memory.The cooling system consists of a gear driven centrifugal pump, with one thermostat which regulates the engine coolant temperature, an oil cooler and a radiator incorporating a shunt system.The engine lubricating oil, which is both cooled and filtered, is supplied by a gear-type pump. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high, or if either the oil cooler or the oil filter elements should become plugged. Multi-Torque Rating (if equipped)This feature provides higher torque levels and better fuel economy while in top gear only. The 3406B PEEC electronics is able to determine when the vehicle is in top gear by calculating the engine rpm/vehicle speed ratio. A ratio of less than 26.6 will provide higher torque.Example: 1450 rpm/60 mph (96 km/h)=24.2The benefits of Multi-Torque are: * driver feel* less shifting

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Group cross 101405-9190 ZEXEL

Yanmar 

9 400 612 490 
12995551050 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 095 
12995551051 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 066 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 109 
3426113010 
INJECTION-PUMP ASSEMBLY
S4K
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 614 061 
3426118010 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 067 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 110 
3426113020 
INJECTION-PUMP ASSEMBLY
S4K
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 357 
3426118020 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 614 062 
3426108030 
INJECTION-PUMP ASSEMBLY
S4K-T

Yanmar 

9 400 612 823 
12995551060 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 063 
12995551061 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 524 
12991551030 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 614 064 
12991551031 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 606 
12391551000 
INJECTION-PUMP ASSEMBLY
4TNE106
101405-9190  

101405-9191 
 
12995151020 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 065 
12995151000 
INJECTION-PUMP ASSEMBLY
4TNE98
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