Information injection-pump assembly
BOSCH
9 400 612 823
9400612823
ZEXEL
101405-9160
1014059160
YANMAR
12995551060
12995551060
Rating:
Service parts 101405-9160 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 612 823
9400612823
ZEXEL
101405-9160
1014059160
YANMAR
12995551060
12995551060
Zexel num
Bosch num
Firm num
Name
9 400 612 823
12995551060 YANMAR
INJECTION-PUMP ASSEMBLY
4TNE98 * K 14BC PE4A,5A, PE
4TNE98 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.2
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
66
65
67
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
7.6+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
13
12
14
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
11.2++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
85
80
90
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
(6)Rack difference between N = N1 and N = N2
(7)Rack difference between N = N3 and N = N4
----------
K=12 N1=1250r/min N2=800r/min N3=1250r/min N4=450r/min
----------
----------
K=12 N1=1250r/min N2=800r/min N3=1250r/min N4=450r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=16deg+-5deg b=30deg+-5deg
----------
----------
a=16deg+-5deg b=30deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal stop
----------
----------
a=58deg+-5deg b=53deg+-5deg
----------
----------
a=58deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
Information:
Owner Warranty Rights And Obligations
The California Air Resources Board (CARB) and Caterpillar Inc. are pleased to explain the emission control system warranty on your 1991 truck engine.In California, new motor vehicle engines must be designed, built and equipped to meet the state's stringent anti-smog standards. Caterpillar Inc. must warrant the emission control system on your truck engine for the duration of time listed below provided there has not been any abuse, neglect or improper maintenance of your truck engine.Your emission control system may include parts such as the fuel injection system and engine computer, if equipped. Also included may be hoses, connectors, clamps and other emission-related components.Where a warrantable condition exists, Caterpillar Inc. will repair the truck engine at no cost to the owner including diagnosis, parts and labor.Manufacturer's Warranty Coverage
* The emissions warranty period for new truck engines is a duration of 60 months, 100,000 miles (161 000 km), or 3,000 hours of operation, whichever occurs first.* If an emission related part or component on your truck engine is defective, the part or component will be repaired or replaced by Caterpillar Inc. This is your emission control system WARRANTY.Owner's Warranty Responsibilities
* As the truck engine owner, you are responsible for the performance of the required maintenance listed in the truck engine owner's manual (Operation and Maintenance Manual). Caterpillar Inc. recommends that you retain all receipts and records covering the maintenance on your truck engine, but cannot deny warranty solely for the lack of receipts and records or for you failure to ensure the performance of all scheduled maintenance.* You are responsible for presenting your truck engine to a Caterpillar Inc. dealer as soon as a truck engine problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.* As the truck engine owner, you should also be aware that Caterpillar Inc. may deny you warranty coverage if your truck engine or an emission component or part has failed due to abuse, neglect, improper maintenance or unapproved modifications.If you have questions regarding your warranty rights and responsibilities, contact:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, IL 61629
Phone (309) 578-6288
ORCalifornia Air Resources Board (CARB)
9528 Telstar Ave.
El Monte, CA91731
Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engine (powering an on-highway truck), that such engine is ...1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the California Air Resources Board (CARB).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other establishment
The California Air Resources Board (CARB) and Caterpillar Inc. are pleased to explain the emission control system warranty on your 1991 truck engine.In California, new motor vehicle engines must be designed, built and equipped to meet the state's stringent anti-smog standards. Caterpillar Inc. must warrant the emission control system on your truck engine for the duration of time listed below provided there has not been any abuse, neglect or improper maintenance of your truck engine.Your emission control system may include parts such as the fuel injection system and engine computer, if equipped. Also included may be hoses, connectors, clamps and other emission-related components.Where a warrantable condition exists, Caterpillar Inc. will repair the truck engine at no cost to the owner including diagnosis, parts and labor.Manufacturer's Warranty Coverage
* The emissions warranty period for new truck engines is a duration of 60 months, 100,000 miles (161 000 km), or 3,000 hours of operation, whichever occurs first.* If an emission related part or component on your truck engine is defective, the part or component will be repaired or replaced by Caterpillar Inc. This is your emission control system WARRANTY.Owner's Warranty Responsibilities
* As the truck engine owner, you are responsible for the performance of the required maintenance listed in the truck engine owner's manual (Operation and Maintenance Manual). Caterpillar Inc. recommends that you retain all receipts and records covering the maintenance on your truck engine, but cannot deny warranty solely for the lack of receipts and records or for you failure to ensure the performance of all scheduled maintenance.* You are responsible for presenting your truck engine to a Caterpillar Inc. dealer as soon as a truck engine problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.* As the truck engine owner, you should also be aware that Caterpillar Inc. may deny you warranty coverage if your truck engine or an emission component or part has failed due to abuse, neglect, improper maintenance or unapproved modifications.If you have questions regarding your warranty rights and responsibilities, contact:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, IL 61629
Phone (309) 578-6288
ORCalifornia Air Resources Board (CARB)
9528 Telstar Ave.
El Monte, CA91731
Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engine (powering an on-highway truck), that such engine is ...1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the California Air Resources Board (CARB).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other establishment