101405-9002 ZEXEL 9 400 612 653 BOSCH INJECTION-PUMP ASSEMBLY 9400612653 1014059002 12390151002


 

Information injection-pump assembly

BOSCH 9 400 612 653 9400612653
ZEXEL 101405-9002 1014059002
YANMAR 12390151002 12390151002
101405-9002 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101405-9002 zexel genuine, new aftermarket engine parts with delivery

Service parts 101405-9002 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8720
3. GOVERNOR 105419-4061
4. SUPPLY PUMP 105220-7200
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101405-9002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 653 9400612653
ZEXEL 101405-9002 1014059002
YANMAR 12390151002 12390151002


Zexel num
Bosch num
Firm num
Name
101405-9002 
9 400 612 653 
12390151002  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE106T K 14BD INJECTION PUMP ASSY PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   85 84 86
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.9+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   14.5 13.5 15.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11.6++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 120 140
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9002
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=9
----------

Speed control lever angle

Test data 101405-9002
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=22deg+-5deg

Stop lever angle

Test data 101405-9002
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position = aa, speed = bb. (3)Stopper bolt setting (4)Use the pin above R = cc (5)Stopper bolt setting
----------
aa=1-0.5mm bb=0r/min cc=30mm
----------
a=13deg+-5deg b=(55deg)

Timing setting

Test data 101405-9002
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Caterpillar Reference Material
Lubricants
Oil and Your Engine SEBD0640Scheduled Oil Sampling PEDP1129Branded Fluids Question & Answer Booklet PEDP7122Cat Fluids - Molybdenum Grease (MPGM) PEHP0002Cat Fluids - Lithium Grease (MPGL) PEHP0003Cat Fluids - Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Caterpillar Fluids Selector Dial PEWP9733Fuels
Diesel Fuels and Your Engine SEBD0717Coolants
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Service Manuals
3408 & 3412 Service Manual (9XM & 9XF) SENR4655Engine Supervisory System Operation Manual SEBU6260Special Instructions
The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the Electronic system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.Storage Procedure for Caterpillar Products SEHS9031Miscellaneous
Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Guideline for Reusable Parts (Cleaning and Inspection of Air Filters) SEBF8062Tag - DO NOT OPERATE SEHS7332All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626

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Group cross 101405-9002 ZEXEL

Yanmar 

9 400 611 882 
12390151001 
INJECTION-PUMP ASSEMBLY
4TNE106T
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

101405-9002  
9 400 612 653 
12390151002 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 614 059 
12995351110 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 611 315 
 
INJECTION-PUMP ASSEMBLY
4TNE94
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 819 
12991651020 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 287 
12991651021 
INJECTION-PUMP ASSEMBLY
4TNE94

Dpico 

F 019 Z10 948 
 
INJECTION-PUMP ASSEMBLY
DB33TI
9 400 611 821 
 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 820 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 821 
12995351120 
INJECTION-PUMP ASSEMBLY
4TNE98

Mitsubishi-Heav 

9 400 612 299 
3426104020 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 300 
3426104022 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 611 822 
 
INJECTION-PUMP ASSEMBLY
4TNE106T

Yanmar 

9 400 612 822 
12391251020 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 614 060 
12990551010 
INJECTION-PUMP ASSEMBLY
4TNE98T

Dpico 

F 019 Z10 949 
 
INJECTION-PUMP ASSEMBLY
DB33TI
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 159 
3426104011 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 255 
3426114010 
INJECTION-PUMP ASSEMBLY
S4K-T
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