Information injection-pump assembly
BOSCH
9 400 612 653
9400612653
ZEXEL
101405-9002
1014059002
YANMAR
12390151002
12390151002
Rating:
Service parts 101405-9002 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 612 653
9400612653
ZEXEL
101405-9002
1014059002
YANMAR
12390151002
12390151002
Zexel num
Bosch num
Firm num
Name
101405-9002
9 400 612 653
12390151002 YANMAR
INJECTION-PUMP ASSEMBLY
4TNE106T K 14BD INJECTION PUMP ASSY PE4AD PE
4TNE106T K 14BD INJECTION PUMP ASSY PE4AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.4
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
85
84
86
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
7.9+-0.5
Pump speed
r/min
550
550
550
Average injection quantity
mm3/st.
14.5
13.5
15.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
11.6++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
130
120
140
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
----------
K=9
----------
----------
K=9
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=16deg+-5deg b=22deg+-5deg
----------
----------
a=16deg+-5deg b=22deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal stop
(2)Rack position = aa, speed = bb.
(3)Stopper bolt setting
(4)Use the pin above R = cc
(5)Stopper bolt setting
----------
aa=1-0.5mm bb=0r/min cc=30mm
----------
a=13deg+-5deg b=(55deg)
----------
aa=1-0.5mm bb=0r/min cc=30mm
----------
a=13deg+-5deg b=(55deg)
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
Information:
Caterpillar Reference Material
Lubricants
Oil and Your Engine SEBD0640Scheduled Oil Sampling PEDP1129Branded Fluids Question & Answer Booklet PEDP7122Cat Fluids - Molybdenum Grease (MPGM) PEHP0002Cat Fluids - Lithium Grease (MPGL) PEHP0003Cat Fluids - Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Caterpillar Fluids Selector Dial PEWP9733Fuels
Diesel Fuels and Your Engine SEBD0717Coolants
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Service Manuals
3408 & 3412 Service Manual (9XM & 9XF) SENR4655Engine Supervisory System Operation Manual SEBU6260Special Instructions
The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the Electronic system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.Storage Procedure for Caterpillar Products SEHS9031Miscellaneous
Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Guideline for Reusable Parts (Cleaning and Inspection of Air Filters) SEBF8062Tag - DO NOT OPERATE SEHS7332All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
Lubricants
Oil and Your Engine SEBD0640Scheduled Oil Sampling PEDP1129Branded Fluids Question & Answer Booklet PEDP7122Cat Fluids - Molybdenum Grease (MPGM) PEHP0002Cat Fluids - Lithium Grease (MPGL) PEHP0003Cat Fluids - Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Caterpillar Fluids Selector Dial PEWP9733Fuels
Diesel Fuels and Your Engine SEBD0717Coolants
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Service Manuals
3408 & 3412 Service Manual (9XM & 9XF) SENR4655Engine Supervisory System Operation Manual SEBU6260Special Instructions
The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the Electronic system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.Storage Procedure for Caterpillar Products SEHS9031Miscellaneous
Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Guideline for Reusable Parts (Cleaning and Inspection of Air Filters) SEBF8062Tag - DO NOT OPERATE SEHS7332All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
Have questions with 101405-9002?
Group cross 101405-9002 ZEXEL
Yanmar
Yanmar
101405-9002
9 400 612 653
12390151002
INJECTION-PUMP ASSEMBLY
4TNE106T
4TNE106T