101402-9970 ZEXEL 9 400 611 818 BOSCH INJECTION-PUMP ASSEMBLY 9400611818 1014029970


 

Information injection-pump assembly

BOSCH 9 400 611 818 9400611818
ZEXEL 101402-9970 1014029970
101402-9970 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101402-9970 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-9970 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8451
3. GOVERNOR 105419-3920
4. SUPPLY PUMP 105220-7170
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101402-9970 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 818 9400611818
ZEXEL 101402-9970 1014029970


Zexel num
Bosch num
Firm num
Name
101402-9970 
101402-9971 
9 400 611 818 
   
INJECTION-PUMP ASSEMBLY
4TNE106 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   73.5 72.5 74.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   13 12 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 95 105
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9970
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=12 N1=1250r/min N2=400r/min
----------

Speed control lever angle

Test data 101402-9970
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 101402-9970
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=58deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9970
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Proper operation and maintenance are key factors in determining the useful life and economy of a truck engine. Follow the directions in this guide for trouble-free, economical truck engine operation. After the engine starts, reduce engine RPM to low idle with no load.(1674 and 1693: Before normal oil pressure is reached the governor control linkage travel is limited to below half engine speed by an oil pressure actuated stop inside the governor.) Do not attempt to force the governor control linkage past the stop. When normal oil pressure is reached, operate the engine at low load for 5 minutes before applying full load.Select the lowest gear for a smooth, easy start without slipping the clutch. Rapid engine acceleration causes heavy exhaust smoke and high fuel consumption with no increase in vehicle performance. For best performance, do not skip gears when loaded.Caterpillar engines have good lugging characteristics; however, avoid operating in a lug condition for extended periods of time as it causes exhaust temperatures to rise and results in high fuel consumption. A lug condition exists when an increase in engine speed cannot be achieved with an increase in accelerator pedal position, or when engine speed decreases with the accelerator pedal in its maximum position. A lug condition can exist at any engine speed below full load speed.Continue to upshift until cruising speed is reached. Cruising speed should be between three-fourths and full governed RPM. (The governor will maintain a constant speed without accelerator pedal correction.)On upgrade, begin downshifting if engine starts to labor. Downshift until a gear is reached in which the engine will pull the load without lugging. For best performance, downshift before engine RPM falls below peak torque RPM (see page 2).On downgrade, do not coast or put transmission in neutral. Select the correct gear to keep engine speed below idle and retard the vehicle. A simple rule to follow is to select the same gear that would be used to go up the grade. Do not allow engine speed to exceed high idle.Before stopping the engine, operate at low load for 5 minutes, then at low idle for 30 seconds. (This procedure allows hot areas in the engine to cool gradually, extending the engine life.) To stop the engine, use one of the methods listed. TO STOP THE ENGINE, DO ONE OF THE FOLLOWING, DEPENDING ON TRUCK ARRANGEMENT1. Turn the key to the spring-loaded position and hold until engine stops, then release key, or2. Pull out the manual shutoff control, or3. Push in and hold stop button until engine stops, then release button, or4. Pull up on the accelerator.

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