101402-9900 ZEXEL 9 400 614 033 BOSCH INJECTION-PUMP ASSEMBLY 9400614033 1014029900


 

Information injection-pump assembly

BOSCH 9 400 614 033 9400614033
ZEXEL 101402-9900 1014029900
101402-9900 INJECTION-PUMP ASSEMBLY
Rating:
11
Buy INJECTION-PUMP ASSEMBLY 101402-9900 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-9900 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8840
3. GOVERNOR 105419-3810
4. SUPPLY PUMP 105220-6610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-7620
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6750
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3352
14. NOZZLE 105017-2800
15. NOZZLE SET

Include in #1:

101402-9900 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 033 9400614033
ZEXEL 101402-9900 1014029900


Zexel num
Bosch num
Firm num
Name
101402-9900 
9 400 614 033 
   
INJECTION-PUMP ASSEMBLY
DB33TI 14BC INJECTION PUMP ASSY PE4A,5A, PE
101402-9900 
101402-9901 
9 400 614 033 
  DAEWOO
INJECTION-PUMP ASSEMBLY
DB33TI * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   76.5 75.5 77.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   7.8+-0.5
Pump speed r/min   345 345 345
Average injection quantity mm3/st.   14 12.5 15.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 100 116
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1. (5)Rack difference between N = N1 and N = N2
----------
K=12 L1=6.4+-0.1mm N1=900r/min N2=875r/min
----------

Speed control lever angle

Test data 101402-9900
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101402-9900
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Normal
----------
aa=40mm bb=0r/min cc=1-0.5mm
----------
a=44.5deg+-5deg b=(50deg)

Timing setting

Test data 101402-9900
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(90deg)




Information:

After the engine starts, and at frequent intervals while the engine is operating, the gauges should be observed. Determine the normal reading for each gauge. Investigate the cause whenever there is a significant change in the reading.Gauges
Tachometer
The tachometer indicates engine RPM. The high idle RPM and the full load RPM are stamped on the engine's information plate. The engine can be operated between these two speed limits for long periods of time without shortening engine life. Prolonged operation at high idle with little or no load can cause adverse engine operation. Engine Oil Pressure
If the gauge reading fluctuates after the load is stable:1. Remove the load.2. Reduce engine speed to low idle.3. Observe the oil level. Maintain the oil level between the ADD and FULL mark on the dipstick. If the reading continues to fluctuate when the oil level is correct, stop engine and call your Caterpillar dealer. Engine Jacket Water Temperature
The engine should operate within the NORMAL (green) range. If the engine is operating in the (red) range and steam becomes apparent:1. Reduce the load and engine RPM.2. Inspect for coolant leaks.3. Determine if the engine must be shut down immediately; or if the engine can be safely cooled by reducing the load.See COOLING SYSTEM MAINTENANCE INSTRUCTIONS.
Do not add cold water to a hot engine: Cracking of engine components may occur. Allow the engine to cool, then add coolant.
If the temperature gauge reading registers in or near the cold range (white) while operating under load:1. Check the water temperature gauge for accuracy.2. Check the temperature regulators for proper temperature range. Replace regulators if necessary.See COOLING SYSTEM MAINTENANCE for DETAILS. Fuel pressure
If the fuel filter gauge registers in the OUT range, clean the primary fuel filter, if so equipped. Install new secondary or final fuel filter elements if gauge still registers OUT. See the FUEL MAINTENANCE INSTRUCTIONS and FUEL SPECIFICATIONS. Ammeter:
The ammeter reading is normal when the indicator is at or on the (+) side of zero, when the engine is running at rated speed. If indicator is to the left (-) side of zero, investigate and correct cause. Air Cleaner Service Indicator
When the gauge indicator locks in the red range, service the air cleaner. With the engine stopped; see AIR INDUCTION AND EXHAUST SYSTEM MAINTENANCE INSTRUCTIONS. Calibrated Gauges
Calibrated gauges are used on some engines to monitor the engine systems. If an abnormal engine condition develops, determine and analyze and correct the cause before a failure and downtime occurs.The operating limits given in the "OPERATING RANGES FOR ENGINES" chart are based on the engine running at continuous rated speed and load, after warm-up, using SAE 30, oil. If any of the gauges register at or outside the operating limits, investigate and correct any malfunction. See TROUBLESHOOTING GUIDE for guidance.
Shut the engine down if work on or around the engine is required.
DO NOT OPERATE THE ENGINE WITH THE GAUGES REGISTERING AT OR OUTSIDE THE LIMITS.
1. Tachometer.2. Left inlet manifold temperature.3. Right inlet manifold temperature.4. Left and right exhaust manifold

Have questions with 101402-9900?





Group cross 101402-9900 ZEXEL

101402-9900  
9 400 614 033 
 
INJECTION-PUMP ASSEMBLY
DB33TI

Daewoo 

101402-9900  

101402-9901 
9 400 614 033 
 
INJECTION-PUMP ASSEMBLY
DB33TI
F 01G 09U 1CN 
 
INJECTION-PUMP ASSEMBLY
DB33TI
9 400 614 034 
 
INJECTION-PUMP ASSEMBLY
DB33TI

Daewoo 

9 400 614 034 
 
INJECTION-PUMP ASSEMBLY
DB33TI
 
 
INJECTION-PUMP ASSEMBLY
DB33TI
F 01G 09U 0JH 
 
INJECTION-PUMP ASSEMBLY
DB33TI
9 400 611 740 
 
INJECTION-PUMP ASSEMBLY
4TNE106

Yanmar 

9 400 614 035 
12391151020 
INJECTION-PUMP ASSEMBLY
4TNE106

Mitsubishi-Heav 

9 400 614 036 
3426104070 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 611 421 
3426104080 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 611 230 
 
INJECTION-PUMP ASSEMBLY
4TNE98

Yanmar 

9 400 619 834 
12995551040 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 252 
12995551041 
INJECTION-PUMP ASSEMBLY
4TNE98
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 611 229 
12398251000 
INJECTION-PUMP ASSEMBLY
4TNE106
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 611 817 
12398251001 
INJECTION-PUMP ASSEMBLY
4TNE106
9 400 611 818 
 
INJECTION-PUMP ASSEMBLY
4TNE106

Yanmar 

9 400 612 937 
12390051000 
INJECTION-PUMP ASSEMBLY
4TNE106
9 400 611 880 
 
INJECTION-PUMP ASSEMBLY
4TNE106

Yanmar 

9 400 612 356 
12398051000 
INJECTION-PUMP ASSEMBLY
4TNE106
9 400 611 881 
 
INJECTION-PUMP ASSEMBLY
4TNE106T

Yanmar 

9 400 612 454 
12398151000 
INJECTION-PUMP ASSEMBLY
4TNE106T
Back to top