101402-9241 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029241 3426100081


 

Information injection-pump assembly

ZEXEL 101402-9241 1014029241
MITSUBISHI-HEAV 3426100081 3426100081
101402-9241 INJECTION-PUMP ASSEMBLY
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Service parts 101402-9241 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9600
3. GOVERNOR 105400-5891
4. SUPPLY PUMP 105220-5581
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5210
11. Nozzle and Holder 34361-11010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-1180
15. NOZZLE SET

Include in #1:

101402-9241 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101402-9241 1014029241
MITSUBISHI-HEAV 3426100081 3426100081


Zexel num
Bosch num
Firm num
Name
101402-9241 
101402-9242 
 
3426100081  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   B
Rack position   7.4
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   47 46 48
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.3+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 65
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9241
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2
----------
K=16 N1=1040r/min N2=600r/min
----------

Speed control lever angle

Test data 101402-9241
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101402-9241
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side
----------

----------
a=30deg+-5deg b=53deg+-5deg c=(9deg)

Timing setting

Test data 101402-9241
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

The problems in this section are problems that do come about and are normally called "low power." These problems are not necessarily more common than engine problems, but they are possible problems which you need to read and check before an engine is disassembled.Read all of the items but make sure the first three are checked completely before making any engine test.Possible Causes/Corrections
Tachometer Error/To check, connect a tachometer of known accuracy to the engine. Run the engine and make a comparison of the readings of the vehicle and test tachometers. If vehicle tachometer is bad, make repairs as necessary or install a new tachometer. Engine Operated at High Altitude/Less oxygen at higher altitudes causes the engine horsepower to go down. There is no effect on the horsepower of the engine for the first 2280 m (7500 ft.) above sea level of operation. Brakes Do Not Completely Release/Check the brakes by feeling all the brake drums. If the brakes of a wheel do not completely release, the brake drum for that wheel will be hotter than the brake drums for the other wheels. With the truck lifted with a jack, the wheels must have free rotation when turned by hand. Extra Engine Driven Equipment/Air compressors, hydraulic pumps, alternator, and other engine driven equipment that has damage, or that was not installed correctly, or that is not in correct adjustment, can take more horsepower to drive than expected. If necessary, disconnect the equipment and test the engine. Speedometer Error/A bad speedometer does not give the correct speed or the correct indication of fuel consumption. An indication of low speed can cause the operator to feel that he has a power problem. Speeds Too High/The need for more horsepower is easy to see as the speed of the vehicle is increased. This is especially true if the front of the vehicle has a large surface area. Application personnel can give you the horsepower necessary for different vehicle designs at different speeds. Overload on Vehicle/Application personnel can give you the horsepower needs for different vehicles. High Moving Resistance/Soft ground conditions cause a need for more horsepower. To see if the problem is the engine, test the vehicle on a surface known to be good, or test on a chassis dynamometer. High Wind Resistance/The horsepower needs for a truck can be divided into two parts. Part of the horsepower is used to move the vehicle and part is used to get through the resistance of the wind. The horsepower necessary to get through the resistance of the wind will increase as the vehicle is used at higher speeds. Vehicles with large front area have a higher wind resistance and take more horsepower than those with a small front area. Some types of trucks, for example those used for the transportation of automobiles and/or boats have high wind resistance even if the front area is small. Moving against the wind has the same effect on wind resistance as does higher vehicle speed. Power Loss

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Group cross 101402-9241 ZEXEL

Mitsubishi-Heav 

 
3426100030 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 000 
3426100031 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100040 
INJECTION-PUMP ASSEMBLY
S4K
9 400 614 001 
3426100041 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100060 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100061 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 002 
3426100062 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100090 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 003 
3426100091 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100080 
INJECTION-PUMP ASSEMBLY
S4K-T
101402-9241  

101402-9242 
 
3426100081 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 004 
3426100082 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100021 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100022 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100023 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100024 
INJECTION-PUMP ASSEMBLY
S4K
9 400 614 005 
3426100025 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100070 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100071 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 006 
3426100072 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
3426110010 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426110011 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 651 
3426110012 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 619 544 
3426110060 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426110061 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 007 
3426110062 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426101020 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426101021 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 008 
3426101022 
INJECTION-PUMP ASSEMBLY
S4K-T
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