101402-9211 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029211 3426100040


 

Information injection-pump assembly

ZEXEL 101402-9211 1014029211
MITSUBISHI-HEAV 3426100040 3426100040
101402-9211 INJECTION-PUMP ASSEMBLY
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Service parts 101402-9211 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8701
3. GOVERNOR 105410-9720
4. SUPPLY PUMP 105220-5581
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4620
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-0530
15. NOZZLE SET

Include in #1:

101402-9211 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101402-9211 1014029211
MITSUBISHI-HEAV 3426100040 3426100040


Zexel num
Bosch num
Firm num
Name
101402-9211 
101402-9212 
 
3426100040  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   50.5 49.5 51.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   57.6 57.6 62.6
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9211
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring does not operate. (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Main spring setting (6)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

Test data 101402-9211
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=2deg+-5deg

Stop lever angle

Test data 101402-9211
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9211
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Starter Motor
The starter motor is used to turn the engine flywheel fast enough to get the engine to start running.The starter motor has a solenoid. When the start switch is activated, the solenoid will move the starter pinion to engage it with the ring gear on the flywheel of the engine. The starter pinion will engage with the ring gear before the electric contacts in the solenoid close the circuit between the battery and the starter motor. When the circuit between the battery and the starter motor is complete, the pinion will turn the engine flywheel. A clutch gives protection for the starter motor so that the engine cannot turn the starter motor too fast. When the start switch is released, the starter pinion will move away from the ring gear.
Starter Motor Cross Section
(1) Field. (2) Solenoid. (3) Clutch. (4) Pinion. (5) Commutator. (6) Brush assembly. (7) Armature.Other Components
Circuit Breaker
Circuit Breaker Schematic
(1) Reset button. (2) Disc in open position. (3) Contacts. (4) Disc. (5) Battery circuit terminals.The circuit breaker is a switch that opens the battery circuit if the current in the electrical system goes higher than the rating of the circuit breaker.A heat activated metal disc with a contact point makes complete the electric circuit through the circuit breaker. If the current in the electrical system gets too high, it causes the metal disc to get hot. This heat causes a distortion of the metal disc which opens the contacts and breaks the circuit. A circuit breaker that is open can be reset (an adjustment to make the circuit complete again) after it becomes cool. Push the reset button to close the contacts and reset the circuit breaker.Jake Brake
The JAKE BRAKE permits the operator to control the speed of the vehicle on grades, curves, or anytime when speed reduction is necessary, but long applications of the service brakes are not desired. In downhill operation, or any slow down condition, the engine crankshaft is turned by the rear wheels (through the differential, driveshaft, transmission and clutch). To reduce the speed of the vehicle, an application of a braking force can be made to the pistons of the engine.The JAKE BRAKE, when activated, does this through the conversion of the engine from a source of power to an air compressor that absorbs (takes) power. This conversion is made possible by a master to slave piston arrangement, where movement of the rocker arm for the exhaust valve of one cylinder is transferred hydraulically to open the exhaust valve of another cylinder near the top of its normal compression stroke cycle. The compressed cylinder charge is now released into the exhaust manifold.The release of the compressed air pressure to the atmosphere prevents the return of energy to the engine piston on the expansion (power) stroke. The result is an energy loss, since the work done by the compression of the cylinder charge is not returned by the expansion process. This energy loss is taken from the rear wheels, which provides the

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Group cross 101402-9211 ZEXEL

Mitsubishi-Heav 

 
3426100030 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 000 
3426100031 
INJECTION-PUMP ASSEMBLY
S4K-T
101402-9211  

101402-9212 
 
3426100040 
INJECTION-PUMP ASSEMBLY
S4K
9 400 614 001 
3426100041 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100060 
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S4K-T
 
3426100061 
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S4K-T
9 400 614 002 
3426100062 
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S4K-T
 
3426100090 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 003 
3426100091 
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S4K-T
 
3426100080 
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3426100081 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 004 
3426100082 
INJECTION-PUMP ASSEMBLY
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3426100021 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100022 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100023 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100024 
INJECTION-PUMP ASSEMBLY
S4K
9 400 614 005 
3426100025 
INJECTION-PUMP ASSEMBLY
S4K
 
3426100070 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100071 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 006 
3426100072 
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S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
3426110010 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426110011 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 651 
3426110012 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 619 544 
3426110060 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426110061 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 007 
3426110062 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426101020 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426101021 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 614 008 
3426101022 
INJECTION-PUMP ASSEMBLY
S4K-T
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