101402-8131 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014028131 8973275281

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101402-8131 1014028131

ISUZU 8973275281 8973275281

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Buy INJECTION-PUMP ASSEMBLY 101402-8131 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-8131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-4030

3. GOVERNOR 105419-4860

4. SUPPLY PUMP 105220-7500

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156643-2520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-5130

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 18.1(185)

13. NOZZLE-HOLDER 105030-4750

14. NOZZLE

105025-3040

15. NOZZLE SET

Include in #1:

101402-8131 as INJECTION-PUMP ASSEMBLY

106671-4511 as _

Cross reference number

ZEXEL 101402-8131 1014028131

ISUZU 8973275281 8973275281

Zexel num

Bosch num

Firm num

Name

101402-8131

8973275281 ISUZU

INJECTION-PUMP ASSEMBLY
4BG1TRD-0

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 74 72.9 75.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.1+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.8 7.4 10.2

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point D

Rack position 10.3++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 85 95

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=14
----------

Speed control lever angle

F:Full speed I:Idle (1)When pump speed set at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=16deg+-5deg b=6deg+-5deg c=5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=66.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(100deg)

Information:

5N5692 24V 45A
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 6500Output voltage ... 27.5 1.0VOutput (cold) ... 45A(1) Torque for the ground terminal nut ... 2.3 0.6 N m (21 5 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6353 Regulator (Inside Alternator)
Voltage setting ... No adjustmentPermissible voltage range ... 26 to 30VDelco-Remy (27SI)
9L5938 12V 65A
Rotation ... Either DirectionPolarity ... negative groundRated output (cold): 2000 rpm ... 46A5000 rpm ... 58ARated output (hot) ... 65AOutput voltage ... 14.0 .5VField current at 12V and 27°C (80°F) ... 5.2 to 5.8A(1) Torque for pulley nut ... 100 7 N m (75 5 lb ft)(2) Terminal torques: Torque for battery connection nut ... 3.7 0.8 N m (32.5 7.5 lb in)Torque for ground connection nut ... 9.0 3.0 N m (80 27 lb in)3T7070 12V 65A
Rotation ... Either DirectionPolarity ... negative groundRated output (cold): 2000 rpm ... 52A5000 rpm ... 72ARated output (hot) ... 80AOutput voltage ... 14.0 .5VField current at 12V and 27°C (80°F) ... 5.2 to 5.8A(1) Torque for pulley nut ... 100 7 N m (75 5 lb ft)(2) Terminal torques: Torque for battery connection nut ... 3.7 0.8 N m (32.5 7.5 lb in)Torque for ground connection nut ... 9.0 3.0 N m (80 27 lb in)9L6774 Regulator (Inside Alternator)
Voltage rating ... 12VVoltage setting ... No AdjustmentVoltage range ... 14.0 .5VDelco-Remy (30SI)
4N3986 24V 60A
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 6500Output voltage ... 27.5 1.0VOutput (cold) ... 60A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6354 Regulator (Inside Alternator)
Voltage setting range ... 26 to 30VRated voltage ... 28V(A) Adjust the voltage with the four-position cap. Lo ... Low2 ... Medium Low3 ... Medium HighHi ... High