101402-7840 ZEXEL 9 400 612 103 BOSCH INJECTION-PUMP ASSEMBLY 9400612103 1014027840 8972630060

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 103 9400612103

ZEXEL 101402-7840 1014027840

ISUZU 8972630060 8972630060

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Buy INJECTION-PUMP ASSEMBLY 101402-7840 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-7840 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-4030

3. GOVERNOR 105419-4520

4. SUPPLY PUMP 105220-6250

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156638-8420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4170

11. Nozzle and Holder 1-15300-331-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-4361

14. NOZZLE

105025-0290

15. NOZZLE SET

Include in #1:

101402-7840 as INJECTION-PUMP ASSEMBLY

106672-9570 as _

Cross reference number

BOSCH 9 400 612 103 9400612103

ZEXEL 101402-7840 1014027840

ISUZU 8972630060 8972630060

Zexel num

Bosch num

Firm num

Name

101402-7840

9 400 612 103

8972630060 ISUZU

INJECTION-PUMP ASSEMBLY
4BG1-T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.1

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 102 100.9 103.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.1+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 8.8 7.4 10.2

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point D

Rack position 9.3++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 130 125 135

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle D:Dead point (1)With variable lever
----------

----------
a=(18deg)+-5deg b=(16deg)+-5deg c=(13deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=13deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)

Information:

7G7889 Alternator
Voltage rating ... 12VPolarity ... Neg GrndRotation ... Either DirectionSpeed for testing (rpm) ... 2600 to 6500Output (cold) ... 28 A @ 14VOutput (cold) ... 62A @ 14VRated output (hot) at max speed ... 60 AField current at rated voltage and 27°C (80°F) ... 7 to 8APositive output terminal torque ... 6.2 to 8.0 N m (55 to 71 lb in)(1) Ground terminal torque ... 1.7 to 2.9 N m (15 to 26 lb in)(2) Shaft nut torque ... 95 to 109 N m (70 to 80 lb ft)Regulator (9G5235-Inside Alternator)
Voltage setting ... No AdjustmentPermissible voltage range ... 13 to 15V3T6352 Alternator
Voltage rating ... 24VPolarity ... Neg GrndRotation ... Either DirectionSpeed for testing (rpm) ... 2600 to 6500Output (cold) ... 15A @ 28VOutput (cold) ... 35A @ 28VRated output (hot) at max speed ... 35AField current at rated voltage and 27°C (80°F) ... 2.5 to 3.2APositive output terminal torque ... 6.2 to 8.0 N m (55 to 71 lb in)(1) Ground terminal torque ... 1.7 to 2.9 N m (15 to 26 lb in)(2) Shaft nut torque ... 95 to 109 N m (70 to 80 lb ft)Regulator (3T6354 - Inside alternator)
Voltage setting ... No AdjustmentPermissible voltage range ... 26 to 30 V 9G6079 & 6T1194 Alternators
Voltage rating ... 12VPolarity ... Neg GrndRotation ... Either DirectionOutput at 2000 rpm (cold) ... 30AOutput at 5000 rpm (cold) ... 57ARated output (hot) ... 61A(1) Torque for stud nut for battery connection ... 2.8 to 4.5 N m (25 to 40 lb in)(2) Torque for pulley nut ... 100 7 N m (75 5 lb ft)Voltage Regulator (3S8828) is internally mounted and is not adjustable.9G6081 & 6T1196 Alternators
Polarity ... Neg GrndRotation ... Either DirectionOutput at 2600 rpm (cold) ... 25AOutput at 7000 rpm (cold) ... 41ARated output (hot) ... 40A(1) Torque for stud nut for battery connection ... 2.8 to 4.5 N m (25 to 40 lb in)(2) Torque for pulley nut ... 100 7 N m (75 5 lb ft)Voltage Regulator (3T6354) is internally mounted and not adjustable.Bosch Alternators
7N9720 Alternator
Voltage rating ... 24VPolarity ... Neg GrndRotation ... Either DirectionSpeed for testing (rpm) ... 4000Output (cold) ... 47AOutput (hot) ... 37AField Current at 28V and 25° C (77°F) ... 1.8A(1) Torque for pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for output terminal B+ ... 7.5 to 10 N m (5.5 to 7.0 lb ft)Torque for ground terminal ... 2.1 to 2.8 N m (19 to 25 in lb)Regulator Number ... 9G7567 9W3043 Alternator
Voltage rating ... 24VPolarity ... Neg GrndRotation ... ClockwiseSpeed for testing (rpm) ... 5000Output (cold) ... 40AOutput (hot) ... 52AField current at 28V and 25°C (77°F) ... 2.9A(1) Torque for pulley nut ... 50 5 N m (37 4 lb ft)(2) Torque for output terminal B+ ... 7.8 0.8 N m (70 7 lb in)(3) Torque for field D+ terminal nut ... 1.70 0.25 N m (15 2 lb