Buy 101402-7663 ZEXEL 9 400 612 199 BOSCH INJECTION-PUMP ASSEMBLY 9400612199 1014027663 8972389773

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 199 9400612199

ZEXEL 101402-7663 1014027663

ISUZU 8972389773 8972389773

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101402-7663 zexel genuine, new aftermarket engine parts with delivery

Compare Prices: .

As an associate, we earn commssions on qualifying purchases through the links below

Fuel Injection Pump 8972389773 101041-9571 for Isuzu 4JG1T 4JG1 CTL70 Engine

$1,399.00

04 Dec 2024

CN: XiaoWeii

Fuel Injection Pump 8972389773 101041-9571 for Isuzu 4JG1T 4JG1 CTL70 Engine
LPWREDGFD Part number:8972389773 || Application:for Isuzu 4JG1T 4JG1 CTL70 Engine

Solarhome New Fuel Injection Pump 8972389773 101041-9571 8-97238977-4 Compatible With Isuzu 4JG1T 4JG1 CTL70 Engine & Gehl Skid Steer Loader CTL70

$1,395.00

24 Aug 2024

CN: Bluesun Solar

Solarhome New Fuel Injection Pump 8972389773 101041-9571 8-97238977-4 Compatible With Isuzu 4JG1T 4JG1 CTL70 Engine & Gehl Skid Steer Loader CTL70
Solarhome Part Name: New Fuel Injection Pump || Part Number: 101041-9571, 1010419571, 8980220390, F 01G 29M 013, F01G29M013, 101041-9570,1010419570, 897238-9773, 8972389773, 8-98022039-0, 8972389774, 8-97238977-4 || Application Models: Compatible With Isuzu 4JG1T 4JG1 CTL70 Engine || Compatible With Gehl Skid Steer Loader CTL70 || Package Include: 1X Fuel Injection Pump,8972389773,101041-9571

Service parts 101402-7663 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-9510

3. GOVERNOR 105400-9192

4. SUPPLY PUMP 105220-6650

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156643-3520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-6811

11. Nozzle and Holder 8-97238-978-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3230

14. NOZZLE 105017-2880

15. NOZZLE SET

Include in #1:

101402-7663 as INJECTION-PUMP ASSEMBLY

106671-7170 as _

Cross reference number

BOSCH 9 400 612 199 9400612199

ZEXEL 101402-7663 1014027663

ISUZU 8972389773 8972389773

Zexel num

Bosch num

Firm num

Name

101402-7663

9 400 612 199

8972389773 ISUZU

INJECTION-PUMP ASSEMBLY
4JG1-T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 73.5 72.5 74.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 6+-0.5

Pump speed r/min 485 485 485

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=13 N1=1075r/min N2=900r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=3deg+-5deg b=19deg+-5deg c=31deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=3.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'W' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=6deg
----------
a=(210deg)

Information:

MAIN BEARINGS
1. Bolt (partially hidden under oil pump). 2. Front cover. 3. Oil pump. 4. Bolts (two per cap). 5. Main bearing cap.
ADAPTER
6. 8S5131 Adpater.4. Use a commercially available bearing removal tool to roll out upper halves of main bearings.Install Main Bearings
1. Use a commercially available bearing removal tool to install the upper halves of the main bearings. Lubricate with clean engine oil (SAE 30) before installing. The main bearing half with the oil hole is the upper half. Be sure to install correctly.2. Lubricate lower halves of main bearings with engine oil (SAE 30). Install main bearing caps (5) so number on cap corresponds with number on saddle of cylinder block. Both numbers must be on same side of block.3. Put engine oil on the threads of the bolts and the face of the washers and install bolts (4) into the cylinder block.4. Use adapter (6) to install bolt (1) when front cover (2) and oil pump (3) are mounted on cylinder block. For 1140 (36B1-36B1923), 1145 (97B1-97B6154), 1150 (96B1-96B6580), 1160 (95B1-95B13691) Engines, install bolt (1) using a 9S7353 Torque Wrench with an 8S5131 Adapter. Do not tighten bolt (1) at this time. Tighten bolt (1) in the number sequence shown with the other bolts but tighten it to a first torque of 48 lb. ft. (6.6 mkg) and a last torque of 140 lb. ft. (19.4 mkg). See Step 5 for torque of the other bolts.For 1140 (36B1924-Up), 1145 (97B6155-Up), 1150 (96B6581-Up), 1160 (95B13692-Up) Engines, install bolt (1) using a 9S7353 Torque Wrench with an 8S5131 Adapter. Do not tighten bolt (1) at this time. Tighten bolt (1) in the number sequence shown with the other bolts but tighten it to a first torque of 24 lb. ft. (3.3 mkg). Put a mark on the bolt and cap. Tighten the bolt an added 120° 5° from the mark. See Step 6 for torque of the other bolts.
MAIN BEARINGS
1. Bolt (partially hidden under oil pump). 2. Front cover. 3. Oil pump. 4. Bolts (two per cap). 5. Main bearing cap.
ADAPTER
6. 8S5131 Adapter.5. Tighten the bolts for the main bearing caps in the number sequence shown to a first torque of 60 15 lb. ft. (8.3 2.1 mkg). Tighten all bolts in the number sequence shown (hand torque only) to a last torque of 175 10 lb. ft. (24.2 1.4 mkg).
BOLT TIGHTENING SEQUENCE6. Tighten the bolts for the main bearing caps in the number sequence shown to a first torque of 30 3 lb. ft. (4.1 0.4 mkg). Put a mark on each bolt and cap and tighten, in the number sequence shown, an added 120° 5° from the mark.