101402-7400 ZEXEL 9 400 613 967 BOSCH INJECTION-PUMP ASSEMBLY 9400613967 1014027400 8972124880

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 967 9400613967

ZEXEL 101402-7400 1014027400

ISUZU 8972124880 8972124880

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Buy INJECTION-PUMP ASSEMBLY 101402-7400 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-7400 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-8430

3. GOVERNOR 105419-1840

4. SUPPLY PUMP 105220-7300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156638-8420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4170

11. Nozzle and Holder 1-15300-331-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-4361

14. NOZZLE

105025-0290

15. NOZZLE SET

Include in #1:

101402-7400 as INJECTION-PUMP ASSEMBLY

101691-1570 as _

Cross reference number

BOSCH 9 400 613 967 9400613967

ZEXEL 101402-7400 1014027400

ISUZU 8972124880 8972124880

Zexel num

Bosch num

Firm num

Name

101402-7400

9 400 613 967

8972124880 ISUZU

INJECTION-PUMP ASSEMBLY
4BG1-T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.1

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 103 101.9 104.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.1+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 8.8 7.4 10.2

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=6
----------

Speed control lever angle

F:Full speed I:Idle D:Dead point (1)With variable lever
----------

----------
a=(21deg)+-5deg b=(16deg)+-5deg c=(13deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=6deg+-5deg b=46deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)

Information:

(1) End play for the crankshaft ... .006 .003 in.(0.15 0.08 mm) Maximum permissible end play for the crankshaft (worn) ... .012 in.(0.30 mm)(2) Diameter of bearing surfaces (journals) for the connecting rods [standard, original size] ... 2.7500 .0004 in.(69.850 0.010 mm) Minimum permissible diameter (worn) ... 2.7486 in.(69.814 mm)Diameter of bearing surfaces (journals) for the connecting rods [.010 in. (0.25 mm) smaller than the original size] ... 2.7400 .0004 in.(69.596 0.010 mm)Minimum permissible diameter (worn) ... 2.7386 in.(69.560 mm)Diameter of bearing surfaces (journals) for the connecting rods [.020 in. (0.51 mm) smaller than the original size] ... 2.7300 .0004 in.(69.342 0.010 mm)Minimum permissible diameter (worn) ... 2.7286 in.(69.306 mm)(3) Diameter of bearing surfaces (journals) for the main bearings [standard, original size] ... 3.5000 .0005 in.(88.900 0.013 mm) Minimum permissible diameter (worn) ... 3.4985 in.(88.862 mm)Diameter of bearing surfaces (journals) for the main bearings [.010 in. (0.25 mm) smaller than the original size] ... 3.4900 .0005 in.(88.646 0.013 mm)Minimum permissible diameter (worn) ... 3.4885 in.(88.608 mm)Diameter of bearing surfaces (journals) for the main bearings [.020 in. (0.51 mm) smaller than the original size] ... 3.4800 .0005 in.(88.392 0.013 mm)Minimum permissible diameter (worn) ... 3.4785 in.(88.354 mm)Bore in main bearing ... 3.5030 .0010 in.(88.976 0.025 mm)Clearance between main-bearing and crankshaft bearing surface (journal) ... .0015 to .0045 in.(0.038 to 0.114 mm)Maximum permissible clearance between main bearing and crankshaft bearing surface (journal) ... .006 in.(0.15 mm)Maximum permissible run out (axial eccentricity) of the crankshaft, measured at the center main bearing surface (journal) ... .006 in.(0.15 mm)Maximum permissible run out (axial eccentricity) of the crankshaft, measured at No.2 and No.4 main bearing surfaces (journal) ... .003 in.(0.08 mm)(9L8122, 9L8123, 9L8400)
Before installing gear, get temperature of gear to a maximum of 300° F (149° C)(1) End play for the crankshaft ... .006 .003 in.(0.15 0.08 mm) Maximum permissible end play for the crankshaft (worn) ... .012 in.(0.30 mm)(2) Diameter of bearing surfaces (journals) for the connecting rods ... 2.7500 .0004 in.(69.850 0.010 mm) Minimum permissible diameter (worn) ... 2.7486 in.(69.814 mm)(3) Diameter of bearing surfaces (journals) for main bearings ... 3.5000 .0005 in.(88.900 0.013 mm) Minimum permissible diameter (worn) ... 3.4985 in.(88.862 mm)Bore in main bearing ... 3.5030 .0010 in.(88.976 0.025 mm)Clearance between main bearing and crankshaft bearing surface (journal) ... .0015 to .0045 in.(0.038 to 0.114 mm)Maximum permissible clearance between main bearing and crankshaft bearing surface (journal) ... .006 in.(0.15 mm)Maximum permissible run out (axial eccentricity) of the crankshaft, measured at the center bearing surface (journal): 4.1 in. (104.1 mm) stroke engine ... .006 in.(0.15 mm)4.5 in. (114.3 mm) stroke engine ... .007 in.(0.18 mm)5.0 in. (127.0 mm) stroke engine ... .008 in.(0.20 mm)