101402-7370 ZEXEL 9 400 613 964 BOSCH INJECTION-PUMP ASSEMBLY 9400613964 1014027370 8972089080

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 964 9400613964

ZEXEL 101402-7370 1014027370

ISUZU 8972089080 8972089080

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Buy INJECTION-PUMP ASSEMBLY 101402-7370 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-7370 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-8650

3. GOVERNOR 105419-3240

4. SUPPLY PUMP 105220-6250

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156638-8420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4170

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER 105030-4361

14. NOZZLE

105025-0290

15. NOZZLE SET

Include in #1:

101402-7370 as INJECTION-PUMP ASSEMBLY

101602-1010 as _

Cross reference number

BOSCH 9 400 613 964 9400613964

ZEXEL 101402-7370 1014027370

ISUZU 8972089080 8972089080

Zexel num

Bosch num

Firm num

Name

101402-7370

9 400 613 964

8972089080 ISUZU

INJECTION-PUMP ASSEMBLY
4BG1-T * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 75 73.9 76.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.2+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.8 7.4 10.2

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 85 95

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=14
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(16deg)+-5deg b=(5deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)

Information:

Firing order (injection sequence) ... 1, 2, 7, 3, 4, 5, 6, 8Torque for the nuts holding the fuel injection lines ... 30 5 lb. ft.(4.1 0.7 mkg)(1) Torque for bushings ... 100 10 lb. ft.(13.8 1.4 mkg)(2) 9L8410 Spring: Length under test force ... 1.077 in.(27.36 mm)Test force ... 13.3 .7 lb.(6.03 0.32 kg)Free length after test ... 1.30 in.(33.0 mm)Outside diameter ... .774 in.(19.66 mm)(3) Bore in bearings for the rack (new) ... .4385 .0003 in.(11.138 0.008 mm) Maximum permissible bore in bearings for the rack (worn) ... .4408 in.(11.196 mm)Diameter of the fuel rack (new) ... .4360 .0002 in.(11.074 0.005 mm)Minimum permissible diameter of the fuel rack (worn) ... .4338 in.(11.019 mm)(4) Length of the pump plunger (new) ... 2.1500 .0003 in.(54.610 0.008 mm) Minimum permissible length of the pump plunger (worn) ... 2.1450 in.(54.483 mm)(5) Timing dimension for the fuel injection pumps with 8S7167 Gauge: 4.1 in. (104.14 mm) and 4.5 in. (114.3 mm) stroke engines ... 3.728 .001 in.(94.69 0.03 mm)5.0 in. (127.04 mm) stroke engine with 16° static timing ... 3.728 .001 in.(94.69 0.03 mm)5.0 in. (127.04 mm) stroke engine with 12° static timing ... 3.746 .001 in.(95.15 0.03 mm)(6) 9L9448, 9L9762 Lifter Assembly ... .867 in.(22.02 mm) 9L9449, 9L9796 Lifter Assembly ... .869 in.(22.07 mm)9L9450, 9L9797 Lifter Assembly ... .871 in.(22.12 mm)9L9451, 9L9798 Lifter Assembly ... .873 in.(22.17 mm)9L9452, 9L9799 Lifter Assembly ... .875 in.(22.22 mm)9L9453, 9L9800 Lifter Assembly ... .877 in.(22.27 mm)9L9454, 9L9801 Lifter Assembly ... .879 in.(22.32 mm)9L9455, 9L9802 Lifter Assembly ... .881 in.(22.38 mm)9L9456, 9L9803 Lifter Assembly ... .883 in.(22.43 mm)(7) Bore in front bearing for the camshaft ... 2.5640 .0005 in.(65.126 0.013 mm) Bore in center and rear bearings for the camshaft ... 1.8755 .0005 in.(47.638 0.013 mm)Diameter of front bearing surface (journal) of the camshaft ... 2.5600 .0005 in.(65.024 0.013 mm)Diameter of center and rear bearing surfaces (journals) of the camshaft ... 1.8730 .0005 in.(47.574 0.013 mm)Maximum permissible clearance between the bearings and the camshaft bearing surfaces (journals) (worn) ... .006 in.(0.15 mm)