101402-4950 ZEXEL 9 400 610 472 BOSCH INJECTION-PUMP ASSEMBLY 9400610472 1014024950 8971470050

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 472 9400610472

ZEXEL 101402-4950 1014024950

ISUZU 8971470050 8971470050

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101402-4950 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-4950 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-8580

3. GOVERNOR 105419-2180

4. SUPPLY PUMP 105220-6340

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156638-8420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4480

11. Nozzle and Holder 8-97134-842-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-4750

14. NOZZLE

105025-0290

15. NOZZLE SET

Include in #1:

101402-4950 as INJECTION-PUMP ASSEMBLY

106671-3080 as _

Cross reference number

BOSCH 9 400 610 472 9400610472

ZEXEL 101402-4950 1014024950

ISUZU 8971470050 8971470050

Zexel num

Bosch num

Firm num

Name

101402-4950

9 400 610 472

8971470050 ISUZU

INJECTION-PUMP ASSEMBLY
4BG1-T * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 90.5 89.4 91.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 6+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8 6.6 9.4

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=7
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=25deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)

Information:

GUIDELINES FOR REUSABLE PARTS; VALVES AND VALVE SPRINGS, Form SEBF8002, has the procedure necessary for checking used valves and valve springs.(1) 4N5906 Spring for valves (new): Length under test force ... 2.165 in.(54.9 mm)Test force ... 77.0 7.6 lb.(344 34 N)Use again minimum load at length under test force ... 65.4 lb.(291 N)Length of spring at valve open position ... 1.690 in.(42.93 mm)Use again minimum load at valve open position ... 183.6 lb.(817 N)Free length after test ... 2.47 in.(62.7 mm)Outside diameter ... 1.250 in.(31.75 mm)Spring must not be bent more than ... .086 in.(2.18 mm)(2) Height to top of valve guide ... 1.27 .03 in.(32.3 0.8 mm)(3) Diameter of valve stem (new) ... .3717 .0003 in.(9.441 0.008 mm) Use again minimum:4N5653 Exhaust ... Do Not Use Again4N5654 Intake ... .3704 in.(9.408 mm)Bore in valve guide with guide installed in the head (new) ... .3735 .0010 in.(9.487 0.025 mm)(4) Diameter of valve head: Exhaust valve ... 1.646 .005 in.(41.81 0.13 mm)Intake valve ... 1.771 .005 in.(44.98 0.13 mm)(5) Angle of intake valve face ... 291/4° 1/4°Angle of exhaust valve face ... 441/4° 1/4° (6) Depth of bore in head for valve seat insert ... .512 .015 in.(13.00 0.38 mm)(7) Diameter of valve seat insert for exhaust valve ... 1.6870 .0005 in.(42.850 0.013 mm) Bore in head for valve seat insert for exhaust valve ... 1.684 .001 in.(42.77 0.03 mm)Diameter of valve seat insert for intake valve ... 1.8120 .0005 in.(46.025 0.013 mm)Bore in head for valve seat insert for intake valve ... 1.809 .001 in.(45.95 0.03 mm)(8) Angle of face of intake valve seat insert ... 301/4° 1/2°Angle of face of exhaust valve seat insert ... 451/4° 1/2°(9) Dimension from top of closed valve to face of head: Maximum permissible dimension for intake and exhaust ... .048 in.(1.22 mm)Minimum permissible dimension for intake and exhaust ... .008 in.(0.20 mm)(10) Outside diameter of the face of the valve seat insert: Exhaust seat ... 1.591 .005 in.(40.41 0.13 mm)Intake seat ... 1.734 .005 in.(44.04 0.13 mm)(11) "Use again" thickness of valve lip: Exhaust valve ... .080 in.(2.03 mm)Intake valve ... .099 in.(2.51 mm)