Information injection-pump assembly
BOSCH
9 400 613 907
9400613907
ZEXEL
101402-4290
1014024290
ISUZU
8970870930
8970870930
Rating:
Service parts 101402-4290 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-120-2
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 613 907
9400613907
ZEXEL
101402-4290
1014024290
ISUZU
8970870930
8970870930
Zexel num
Bosch num
Firm num
Name
9 400 613 907
8970870930 ISUZU
INJECTION-PUMP ASSEMBLY
4BD1-PTA * K 14BC PE4A,5A, PE
4BD1-PTA * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4920
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.4
3.35
3.45
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
10
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
83.5
82
85
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.5+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
8
6.6
9.4
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
(4)Main spring setting
----------
K=5
----------
----------
K=5
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=0deg+-5deg b=22deg+-5deg
----------
----------
a=0deg+-5deg b=22deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(90deg)
----------
aa=18deg
----------
a=(90deg)
Information:
Polarity is negative ground.Rotation can be either direction.Output at 14 V and 2000 rpm (cold) ... 46 AOutput at 14 V and 5000 rpm (cold) ... 58 ARated output (hot) ... 65 AField current at 12 V and 80°F (27°C) ... 4.4 to 4.9 A(1) Four position cap for voltage adjustment.(2) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(3) Torque for stud nut for battery connection ... 25 to 40 lb. in.(2.8 to 4.5 N m)5S6698 12V 75A (Delco-Remy Number 1117242)
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including:
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including: