101402-4030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014024030 8943675170

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101402-4030 1014024030

ISUZU 8943675170 8943675170

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Buy INJECTION-PUMP ASSEMBLY 101402-4030 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-4030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8750

3. GOVERNOR 105419-0020

4. SUPPLY PUMP 105220-4772

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-8720

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4372

11. Nozzle and Holder 5-15300-103-2

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105030-3391

14. NOZZLE

105015-3930

15. NOZZLE SET

Include in #1:

101402-4030 as INJECTION-PUMP ASSEMBLY

108822-3311 as _

Cross reference number

ZEXEL 101402-4030 1014024030

ISUZU 8943675170 8943675170

Zexel num

Bosch num

Firm num

Name

101402-4030
101402-4490

8943675170 ISUZU

INJECTION-PUMP ASSEMBLY
4BD1 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 44.6 43.5 45.7

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.1

Pump speed r/min 725 725 725

Average injection quantity mm3/st. 55.4 53.4 57.4

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 8.1+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 12.5 11.1 13.9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Set idle sub-spring (5)Main spring setting
----------
K=15 R1=(17.5)mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=5deg+-5deg b=4deg+-5deg c=17deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)

Information:

See FLYWHEEL RUNOUT for the correct method of flywheel inspection.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb. ft.)(3) Diameter of bushing ... 69.723 0.013 mm (2.7450 .0005 in.) Bore in flywheel ... 69.875 0.013 mm (2.7510 .0005 in.)Maximum permissible temperature of the bushing for installation on torque converter hub ... 315°C (600°F) See Special Instruction, Form No. SMHS6942 for the complete procedure for installation of the 6N9829 Flywheel Adapter Group.6N1299 Flywheel Group for use with SAE No. 1 Flywheel Housing and Clark No. 14, 15 or 16 Twin Disc Torque Converter Without Clutch.
See FLYWHEEL RUNOUT for the correct method of flywheel inspection. Use the specifications for flywheels without BrakeSaver.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb. ft.)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N2518 and 4W7370 Flywheel Group for use with SAE No. 1 Flywheel Housing and Clark C and CL8000 Series Torque Converter. Can not be used with BrakeSaver.
See FLYWHEEL RUNOUT for the correct method of flywheel inspection. Use Specifications for flywheels without BrakeSaver.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N (200 20 lb. ft.)(3) Bore in bushing ... 52.007 0.013 mm (2.0475 .0005 in.)(4) Diameter of bushing ... 72.022 0.015 mm (2.8355 .0006 in.) Bore in flywheel ... 71.971 0.015 mm (2.8335 .0006 in.)