101402-3660 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014023660 6135721600

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101402-3660 1014023660

KOMATSU 6135721600 6135721600

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Buy INJECTION-PUMP ASSEMBLY 101402-3660 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-3660 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9180

3. GOVERNOR 105410-6140

4. SUPPLY PUMP 105220-5090

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5430

11. Nozzle and Holder 6137-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE

105015-5020

15. NOZZLE SET

Include in #1:

101402-3660 as INJECTION-PUMP ASSEMBLY

107691-3344 as _

Cross reference number

ZEXEL 101402-3660 1014023660

KOMATSU 6135721600 6135721600

Zexel num

Bosch num

Firm num

Name

101402-3660

6135721600 KOMATSU

INJECTION-PUMP ASSEMBLY
S4D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3.3 3.25 3.35

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 76 75 77

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 11 9.5 12.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1. (3)Rack difference between N = N1 and N = N2 (4)At torque control adjustment set the lever so that speed is N3.
----------
K=6 L1=5-0.3mm N1=1000r/min N2=700r/min N3=1050r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=20deg+-5deg b=4deg+-5deg c=5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of center of spline's wide tooth at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(1deg)

Information:

Table 1
Part Number Description
370-5513 Fuel Line
370-5516 Fuel Injection Line As
370-5517 Fuel Injection Line As
370-5518 Fuel Injection Line As
393-5467 Fuel Line
393-5468 Fuel Line
396-2606 Fuel Line
396-2607 Fuel Line
396-2608 Fuel Line
396-2609 Fuel Line Any of the part numbers listed in Table 1 may be affected.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
If any of the fuel injection lines are leaking, Caterpillar recommends replacing all high-pressure fuel lines on the engine. Refer to Disassembly and Assembly, Fuel Injection Lines - Remove and Disassembly and Assembly, Fuel Injection Lines - Install.