101402-3560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014023560 6135711200

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101402-3560 1014023560

KOMATSU 6135711200 6135711200

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101402-3560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-3560 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9130

3. GOVERNOR 105410-4790

4. SUPPLY PUMP 105220-4940

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5430

11. Nozzle and Holder 6137-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE

105015-5020

15. NOZZLE SET

Include in #1:

101402-3560 as INJECTION-PUMP ASSEMBLY

107491-3142 as _

Cross reference number

ZEXEL 101402-3560 1014023560

KOMATSU 6135711200 6135711200

Zexel num

Bosch num

Firm num

Name

101402-3560

6135711200 KOMATSU

INJECTION-PUMP ASSEMBLY
S4D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3.3 3.25 3.35

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 70.5 69.5 71.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.5+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 11 9.5 12.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2 (3)(Rack difference between N = N3 and N = N4)
----------
K=9 N1=1050r/min N2=700r/min N3=1050r/min N4=375r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=15deg+-5deg b=16deg+-5deg c=21deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of center of spline's wide tooth at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(1deg)

Information:

Caterpillar: Confidential Yellow
PARTS STOCK ACTION ONLY - INJECTOR SLEEVES, CYLINDER HEAD GROUPS , AND CYLINDER HEAD ASSEMBLIES FOR 3176 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7259 - AMILES US AND CANADA, TRUCK TEPS
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-235 TT-16 PARTS STOCK ACTION ONLY 1100, 1125 PI7259 Termination Date
February 28, 1991
Problem
The 4P4735 Injector Sleeve used in 3176 Engines has been canceled and replaced by a 4P7135 Injector Sleeve. A new process is used to install the new injector sleeves in the cylinder heads.
Action Required
Remove all of the following cylinder head assemblies, cylinder head groups, and injector sleeves from parts stock. 7E0582 Cylinder Head Assembly 4P4735 Injector Sleeve 0R2824 Cylinder Head Group 0R2828 Cylinder Head Group 0R2830 Cylinder Head Assembly 0R2831 Cylinder Head Assembly
Service Claim Allowances
Submit one claim for all 7E0582 Cylinder Head Assemblies, 4P4735 Injector Sleeves, 0R2824 Cylinder Head Groups, 0R2828 Cylinder Head Groups, 0R2830 Cylinder Head Assemblies, and 0R2831 Cylinder Head Assemblies removed from parts stock.
Parts Disposition
***** U.S. and Canadian Dealers ***** Return all 7E0582 Cylinder Head Assemblies, 0R2824 Cylinder Head Groups, 0R2828 Cylinder Head Groups, 0R2830 Cylinder Head Assemblies, and 0R2831 Cylinder Head Assemblies that are removed from parts stock and a copy of the claim to: Caterpillar Inc. Attn: Bill Camden 202 Cardinal Dr. Corinth, Ms 38834 ***** All Other Dealers ***** Any parts removed (with the exception of cores used for Caterpillar Remanufactured parts) can be rendered useless and scrapped immediately upon completion of the repair.