101402-3521 ZEXEL 9 400 613 432 BOSCH INJECTION-PUMP ASSEMBLY 9400613432 1014023521 6131721491

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 432 9400613432

ZEXEL 101402-3521 1014023521

KOMATSU 6131721491 6131721491

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Buy INJECTION-PUMP ASSEMBLY 101402-3521 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-3521 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8090

3. GOVERNOR 105401-0060

4. SUPPLY PUMP 105220-1810

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-2520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4250

11. Nozzle and Holder 6-13112-310-0

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER 105031-3510

14. NOZZLE 105015-3630

15. NOZZLE SET

Include in #1:

101402-3521 as INJECTION-PUMP ASSEMBLY

107491-3132 as _

Cross reference number

BOSCH 9 400 613 432 9400613432

ZEXEL 101402-3521 1014023521

KOMATSU 6131721491 6131721491

Zexel num

Bosch num

Firm num

Name

101402-3521

9 400 613 432

6131721491 KOMATSU

INJECTION-PUMP ASSEMBLY
S4D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 82 80 84

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.4

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 73 73 77

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.3+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 12.5 10.5 14.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position 9

Boost pressure kPa 1.3 0 2.6

Boost pressure mmHg 10 0 20

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position 10.4

Boost pressure kPa 18.7 18.7 18.7

Boost pressure mmHg 140 140 140

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring does not operate. (3)Boost compensator stroke
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=31deg+-5deg b=11deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of center of spline's wide tooth at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=21deg
----------
a=(30deg)

Information:

2030-2037, 2039-2042, 2045-2049, 2052-2056, 2058-2061, 2064, 2066-2069, 2072, 2073, 2075- 2077, 2079-2084, 2087-2088, 2090, 2092-2094, 2096, 2097, 2099, 2100, 2103-2109, 2111, 2112, 2114, 2116, 2118, 2119, 2121, 2123-2130, 2132-2136, 2139, 2140, 2142-2146, 2148, 2151, 2152, 2154, 2156, 2157, 2159, 2160, 2164-2166, 2168- 2171, 2173, 2175-2179, 2181-2186, 2188, 2191-2194, 2196, 2197, 2199, 2202-2205, 2207-2209, 2211, 2213, 2215, 2217- 2219, 2221-2228, 2230-2231, 2233-2235, 2237, 2238, 2240, 2242-2245, 2247, 2248, 2250, 2251, 2253-2255, 2258-2261, 2264, 2266-2270, 2272-2283, 2285-2300, 2303-2313, 2315-2317, 2319-2325, 2327, 2328, 2330-2334, 2337, 2339, 2340, 2342- 2346, 2348-2363, 2365, 2370-2372, 2374-2386, 2388-2392, 2395, 2397-2399, 2402, 2404-2408, 2410, 2412, 2413, 2415- 2419, 2421-2429, 2431, 2434-2439, 2441, 2442, 2444, 2446- 2474, 2476-2478, 2480-2485, 2487, 2488, 2490, 2491, 2493- 2498, 2500-2518, 2520-2527, 2530, 2531, 2533-2539, 2542, 2543, 2545, 2547, 2549-2552, 2554, 2557-2565, 2567-2569, 2571-2577, 2579, 2580, 2582, 2584, 2587-2590, 2592-2606, 2608-2614, 2616, 2618, 2619, 2621-2623, 2625-2645, 2647- 2649, 2651, 2653-2655, 2657, 2658, 2660, 2662, 2664, 2666, 2668, 2670-2674, 2676-2679, 2681, 2683, 2685, 2687-2694, 2697-2699, 2701-2704, 2706-2725, 2727-2745, 2747-2767, 2769- 2773, 2775-2779, 2781-2791, 2793, 2794, 2796, 2798-2804, 2806-2812, 2814, 2815, 2817, 2819, 2820, 2822-2826, 2828- 2830, 2832-2839, 2841-2847, 2849-2854, 2856, 2858-2863, 2865-2869, 2871-2873, 2875-2877, 2879, 2881, 2883, 2886- 2888, 2890, 2891, 2893-2898, 2900-2903, 2906-2912, 2914, 2915, 2917, 2918, 2921-2925, 2927-2929, 2931-2934, 2936-2942, 2944-2950, 2952-2955, 2957, 2959, 2962, 2964, 2967-2970, 2973-2975, 2977, 2979, 2983, 2984, 2986, 2989-2991, 2994, 2995, 3004, 3006, 3008, 3010-3014, 3016-3024, 3029-3035, 3037-3039, 3042, 3045, 3047, 3052,