101402-3461 ZEXEL 9 400 613 429 BOSCH INJECTION-PUMP ASSEMBLY 9400613429 1014023461 6131721311

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 429 9400613429

ZEXEL 101402-3461 1014023461

KOMATSU 6131721311 6131721311

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Buy INJECTION-PUMP ASSEMBLY 101402-3461 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-3461 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8090

3. GOVERNOR 105400-1370

4. SUPPLY PUMP 105220-1810

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-2520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4250

11. Nozzle and Holder 6131-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3510

14. NOZZLE 105015-3630

15. NOZZLE SET

Include in #1:

101402-3461 as INJECTION-PUMP ASSEMBLY

107491-3111 as _

Cross reference number

BOSCH 9 400 613 429 9400613429

ZEXEL 101402-3461 1014023461

KOMATSU 6131721311 6131721311

Zexel num

Bosch num

Firm num

Name

101402-3461

9 400 613 429

6131721311 KOMATSU

INJECTION-PUMP ASSEMBLY
S4D105 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 73.5 71.5 75.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 74.5 70.5 78.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.6+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 15 13 17

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=13deg+-5deg b=33deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of center of spline's wide tooth at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------
aa=21deg
----------
a=(30deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Improved Diesel Exhaust Fluid (DEF) cooling line clamps are adaptable to the product within the listed serial numbers and are effective with all the product after the listed serial numbers.
Table 1
Required Parts
Item Qty Part Number Part Name Former Part Number(1)
1 10 577-7966 Clamp 520-7003
(1) The former part number listed is for reference only and may differ.
Table 2
Required Tool
Qty Part Number Part Name
1 522-3730 Pliers
Illustration 1 g06408909
View of 398-6108 Cooling Lines Gp
(1) 577-7966 ClampInstall new clamps (1) in 398-6108 Cooling Lines Gp.Note: Ensure 522-3730 Pliers tool is used to install new clamp.
Illustration 2 g06408916
(1) 577-7966 Clamp
(A) Hose
(D1) 5 mm (0.20 inch)Position clamp (1) within 5 mm (0.20 inch) of the bead and perpendicular to the hose axis. If the hose insertion length permits, another clamp can be installed to ensure fluid retention.