101402-2210 ZEXEL 9 400 611 242 BOSCH INJECTION-PUMP ASSEMBLY 9400611242 1014022210 220203830a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 242 9400611242

ZEXEL 101402-2210 1014022210

HINO 220203830A 220203830a

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Buy INJECTION-PUMP ASSEMBLY 101402-2210 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-2210 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9300

3. GOVERNOR 105400-7350

4. SUPPLY PUMP 105220-5300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-8820

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-4320

11. Nozzle and Holder 23600-1710

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105041-5041

14. NOZZLE 105015-6240

15. NOZZLE SET

Include in #1:

101402-2210 as INJECTION-PUMP ASSEMBLY

108922-3065 as _

Cross reference number

BOSCH 9 400 611 242 9400611242

ZEXEL 101402-2210 1014022210

HINO 220203830A 220203830a

Zexel num

Bosch num

Firm num

Name

101402-2210

9 400 611 242

220203830A HINO

INJECTION-PUMP ASSEMBLY
W04C-T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

101402-2210

9 400 611 242

S220203830 HINO

INJECTION-PUMP ASSEMBLY
W04C-T A K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.17 3.23

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.75 90.25

Difference between angles 2
Cal 1-4 deg. 180 179.75 180.25

Difference between angles 3
Cyl.1-2 deg. 270 269.75 270.25

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 96 94 98

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.1+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 12.1 10.6 13.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=26deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=6.6mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

Information:

PARTS NEEDED
Qty
Part Number Description
2 1W6917 ADAPTER
38 3V3308 WASHER-HARD
4 6V1454 SEAL-O RING
2 6V3908 SEAL-O-RING
3 6V5049 SEAL-O-RING
1 6V5063 SEAL-O-RING
1 7E3101 HOUSING-AFTCLR
1 7E3103 SEAL
2 7H4412 SPACER
2 7X0791 BOLT
1 9S4183 PLUG-O-RING
3 9S4191 PLUG-STOR
38 0310219 BOLT-SELF LCK
2 1236256 ADAPTER
1 2995625 CORE AS-AFTCLR
ACTION REQUIRED
Using either the Service Manual module RENR2287-02 (3608 Aftercooler Remove & Install), or SENR4259-09 (3606 and 3608 Aftercooler Install)as your guide, Remove the failed aftercooler from the 3606 or 3608 diesel marine engine.
Install the new 299-5625 core as. aftercooler, 7E3103 aftercooler flange seal, and the 7E3101 housing using the hardware and seals given in the parts list.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-10000 hrs,
0-48 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
10001-20000 hrs,
49-60 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 16.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.