101402-2150 ZEXEL 9 400 613 858 BOSCH INJECTION-PUMP ASSEMBLY 9400613858 1014022150 220203380a


 

Information injection-pump assembly

BOSCH 9 400 613 858 9400613858
ZEXEL 101402-2150 1014022150
HINO 220203380A 220203380a
101402-2150 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101402-2150 zexel genuine, new aftermarket engine parts with delivery

Service parts 101402-2150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9300
3. GOVERNOR 105400-5770
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-8820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4320
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-6240
15. NOZZLE SET

Include in #1:

101402-2150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 858 9400613858
ZEXEL 101402-2150 1014022150
HINO 220203380A 220203380a


Zexel num
Bosch num
Firm num
Name
101402-2150 
9 400 613 858 
220203380A  HINO
INJECTION-PUMP ASSEMBLY
W04C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   80.2 78.2 82.2
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   12.1 10.6 13.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-2150
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=4
----------

Speed control lever angle

Test data 101402-2150
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 101402-2150
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=7.3mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-2150
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:

CAT REMAN ANNOUNCES THE RELEASE OF AN ELECTRONIC UNIT FUEL INJECTOR FOR CERTAIN 3600 AND C280 ENGINES
Announcement
Cat Reman announces the release of an electronic unit fuel injector for certain 3600 and C280 marine, petroleum, industrial and locomotive engines. Reman fuel injectors provide dealers and customers with additional replacement and repair options. Refer to the following table for part number details.
For serial number specific information, please see SISWEB.
Availability
The above fuel injector may be on initial seed support. For parts on initial seed support ANTARES may show "0" on-hand quantity for the Reman part number, however, orders for Reman will be filled with the new part equivalent. When Reman is the preferred option always order under the Reman part number regardless of what the system shows for on-hand. As long as the new equivalent part number has on-hand available the Reman order will be filled. For more details on the Reman seed policy please refer to the "Reman Parts Availability & Seeding Policy" information release memo, PELJ0816-01.
Features and Benefits
Cat Reman fuel injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured fuel injectors. Cat Reman parts provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Cat? parts distribution system
Customer access regardless of location
Backed by Cat parts warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Cat Reman parts is simple, visual, and requires no special tools. Consult the Unit Injector Electronic Core Acceptance Criteria (SELD0226) for complete details.
Warranty
Please consult the appropriate Cat?parts warranty statement for your area.
Core Management
Please refer to the Cat Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://catreman.cat.com. If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. Outside the US please refer to the Core section of the Reman website for appropriate contact information for your region.
For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN (outside the US call non-toll free +1-309-494-4342), or use our E-mail address, Reman_Help.
Contact Information:
Global Dealer Solutions Network
Parts Technical Support Team
Toll Free - North America: 1-877-228-2420
International: +1-309-266-4421
Email: Tech_Support@Cat.com
CAT, CATERPILLAR,

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