Information injection-pump assembly
ZEXEL
101402-0650
1014020650
ISUZU
8941589340
8941589340
Rating:
Service parts 101402-0650 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-089-1
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Cross reference number
ZEXEL
101402-0650
1014020650
ISUZU
8941589340
8941589340
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.2
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
95.3
93.8
96.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.4+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
12
10.7
13.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Set idle sub-spring
(3)Main spring setting
----------
K=9
----------
----------
K=9
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=12deg+-5deg b=32deg+-5deg
----------
----------
a=12deg+-5deg b=32deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=12deg+-5deg b=46deg+-5deg
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=15deg
----------
a=(90deg)
----------
aa=15deg
----------
a=(90deg)
Information:
Introduction
This Special Instruction covers the removal procedure for DEF connectors on the models and applications listed above.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Personal injury or death can result from improperly checking for a leak.Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.
Illustration 1 g00104545Prevent the machine from movement. Park the machine on a level surface.Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.Removal Procedure for Single Clip Connectors
Illustration 2 g03468077
(1) Line
(2) Retaining Clip
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clip (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.Removal Procedure for Dual Clip Connectors
Illustration 3 g03468506
(1) Line
(2) Retaining Clips
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clips (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.
This Special Instruction covers the removal procedure for DEF connectors on the models and applications listed above.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Personal injury or death can result from improperly checking for a leak.Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.
Illustration 1 g00104545Prevent the machine from movement. Park the machine on a level surface.Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.Removal Procedure for Single Clip Connectors
Illustration 2 g03468077
(1) Line
(2) Retaining Clip
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clip (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.Removal Procedure for Dual Clip Connectors
Illustration 3 g03468506
(1) Line
(2) Retaining Clips
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clips (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.