101401-9720 ZEXEL 9 400 613 807 BOSCH INJECTION-PUMP ASSEMBLY 9400613807 1014019720 1670019d71


 

Information injection-pump assembly

BOSCH 9 400 613 807 9400613807
ZEXEL 101401-9720 1014019720
NISSAN-DIESEL 1670019D71 1670019d71
101401-9720 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101401-9720 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-9720 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9330
3. GOVERNOR 105921-8980
4. SUPPLY PUMP 105220-7060
5. AUTOM. ADVANCE MECHANIS 105671-0560
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6410
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-4060
14. NOZZLE 105017-2150
15. NOZZLE SET

Include in #1:

101401-9720 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 807 9400613807
ZEXEL 101401-9720 1014019720
NISSAN-DIESEL 1670019D71 1670019d71


Zexel num
Bosch num
Firm num
Name
101401-9720 
9 400 613 807 
1670019D71  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD46TI K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   14.4
Pump speed r/min   1550 1550 1550
Average injection quantity mm3/st.   103 101.4 104.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12 10.2 13.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(14.4)
Pump speed r/min   1550 1550 1550
Average injection quantity mm3/st.   103 102 104
Basic   *
Fixing the lever   *
Boost pressure kPa   84 84
Boost pressure mmHg   630 630
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-1.15
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   82.5 78.5 86.5
Fixing the lever   *
Boost pressure kPa   84 84
Boost pressure mmHg   630 630
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2-1.25
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   52 48 56
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R2-1.25
Boost pressure kPa   14.7 13.4 16
Boost pressure mmHg   110 100 120
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R2(R1-1. 35)
Boost pressure kPa   70.6 70.6 70.6
Boost pressure mmHg   530 530 530
Timer adjustment
Pump speed r/min   985--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   935
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1550
Advance angle deg.   5 4.5 5.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   7 6.5 7.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-9720
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=M19 BCL=1.25+-0.1mm
----------

Speed control lever angle

Test data 101401-9720
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=71deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101401-9720
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=65mm
----------
a=29deg+-5deg b=0deg+-5deg

0000001501 LEVER

Test data 101401-9720
(A) Speed lever (lower) (B) Stopper bolt (C) Special lever (upper) a:Point A (inside lever) 1. Special lever adjustment (1)With the speed lever at the idle position, set the accelerator lever stopper bolt so that the accelerator lever contacts the speed lever at point a. (2)Back off the stopper bolt L and set.
----------
L=1+0.5mm
----------

Timing setting

Test data 101401-9720
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(50deg)




Information:


Illustration 8 g00281837
Circuit breaker
(1) Reset button
(2) Disc in open position
(3) Contacts
(4) Disc in closed position
(5) Battery circuit terminals A circuit breaker is a switch that opens the circuit if the current in the electrical system is higher than the rating of the circuit breaker.A metal disc that is controlled with heat and a contact (3) will complete the circuit through the circuit breaker. If the current in the electrical system is too high, the metal disc becomes too hot. The heat causes a distortion of the metal disc which opens the contacts (2). Open contacts break the circuit. A circuit breaker that is open can be reset after the circuit breaker cools. Push the reset button (1) in order to close the contacts (4) and reset the circuit breaker.
Find and correct the problem that causes the circuit breaker to open.Correcting the problem before running the engine will help prevent damage to the circuit components caused by too much current.
Air Shutoff Solenoid (ASOS)
Illustration 9 g00281839
Air shutoff (Typical example)
(1) Air transfer pipe
(2) Valve assembly
(3) Shutoff shaft
(4) Governor control shaft
(5) Air shutoff solenoid
(6) O-ring seal
(7) Diode assembly
Illustration 10 g00293067
(5) Air shutoff solenoid that is mounted in the air intake pipe.
The air shutoff solenoid (5) is located in the air inlet system on the top of the engine. When the air shutoff solenoid ("ASOS") is energized, the inlet air to the engine is mechanically shut off. The ASOS can be energized in the following two ways:
The ASOS is energized by the overspeed switch (OS).
The ASOS is energized by the emergency stop switch (ES).Fuel Solenoid (FS)
Illustration 11 g00281970
Fuel solenoid (Typical example)
(1) Diode assembly
(2) Spring
(3) Governor drive
(4) Fuel solenoid
(5) Shaft
Illustration 12 g00293070
(4) Fuel solenoid (FS) that is mounted on the governor.
The fuel solenoid (FS) (4) is located on the governor or on the fuel injection pump of the engine. When the FS is energized, the spring (2) and the shaft (5) will cause the fuel rack to move directly or the fuel rack will move through the governor drive to the FUEL ON position. The FS must remain energized or the fuel flow will be stopped to the engine. 2301A Electric Governor Control
Illustration 13 g00293071
(1) 2301A Electric Governor Speed Control
Illustration 14 g00293069
Electric governor actuator (EGA) (2) and fuel solenoid (FS) (3). The components are mounted on the top of the engine.
The 2301A Electric Governor Control system consists of the following components:
2301A Control
Actuator (EGA)
Magnetic pickup (MPU)The 2301A Electric Governor Control system provides precision engine speed control. The 2301A Control constantly monitors the engine rpm. The control makes the necessary corrections to the engine fuel setting through an actuator that is connected to the fuel system.The engine rpm is measured by the magnetic pickup ("MU"). The magnetic pickup makes an AC voltage that is sent to the 2301A Control. The 2301A Control then sends a DC voltage signal to the actuator in order to adjust the fuel flow.The actuator changes the electrical signal from the 2301A Control to a mechanical output. The mechanical output of the actuator causes the linkage from the actuator

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Group cross 101401-9720 ZEXEL

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