101401-9258 ZEXEL 9 400 613 801 BOSCH INJECTION-PUMP ASSEMBLY 9400613801 1014019258 tf3613800k

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 801 9400613801

ZEXEL 101401-9258 1014019258

MAZDA TF3613800K tf3613800k

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101401-9258 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-9258 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-9410

3. GOVERNOR 105921-7203

4. SUPPLY PUMP 105210-6330

5. AUTOM. ADVANCE MECHANIS 105671-0530

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5720

11. Nozzle and Holder TF33 13 H50

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3450

14. NOZZLE 105017-1510

15. NOZZLE SET

Include in #1:

101401-2374 as _

101401-9258 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 801 9400613801

ZEXEL 101401-9258 1014019258

MAZDA TF3613800K tf3613800k

Zexel num

Bosch num

Firm num

Name

101401-9258

9 400 613 801

TF3613800K MAZDA

INJECTION-PUMP ASSEMBLY
TF K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.1

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 59 58.5 59.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 14.5 12.5 16.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.1)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 59 58.5 59.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position (R1+0.1)

Pump speed r/min 1625 1625 1625

Average injection quantity mm3/st. 67.5 63.5 71.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.5

Pump speed r/min 625 625 625

Average injection quantity mm3/st. 43.8 39.8 47.8

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 160 160

Fixing the lever *

Timer adjustment

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min 1250

Advance angle deg. 2 1.5 2.5

Timer adjustment_03

Pump speed r/min 1540

Advance angle deg. 5 4.5 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=M41
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=20deg+-5deg b=(41deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the stop adjuster screw
----------
aa=39mm
----------
a=14deg+-5deg b=(29.5deg)+-5deg

0000001501 LEVER

CL:Center line of camshaft ST:Stop adjuster screw f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever 1. Stop lever adjustment outline (1)After completing all adjustments, confirm that the lever angle is within the specifications in the normal position. (2)Set the speed lever in the full speed position. (3)At pump speed Na, position the rack at non-injection position Ra. (4)Set the stop adjusting screw to fix the speed lever in the idling position. (5)Confirm that there is no injection at pump speed Nb.
----------
Na=1825r/min Nb=325r/min Ra=4.7+-0.3mm
----------

0000001601 ACS

(A) Set screw (B) Push rod 1 (C) Push rod 2 (D) Cover 1. Aneroid compensator unit adjustment (1)Select the push rod 2 to obtain L2. (2)Screw in (A) to obtain L1. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above. (3)As there is hysterisis, measure when the absolute pressure drops. (4)Hysterisis must not exceed rack position = h1.
----------
N1=1000r/min L1=(1.5)mm L2=11+-0.5mm h1=0.15mm
----------
Ra=R1(12.1)mm Rb=R1-0.4mm Pa=88.6+-2.7kPa(665+-20mmHg) Pb=79.4+-0.7kPa(596+-5mmHg) Q1=59+-0.5cm3/1000st Q2=(48)+-1cm3/1000st

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(140deg)

Information:

1 Remove the plug from the dash and install 3T306 Starting Aid Switch. Connect two purple wires, from the wiring harness, to the switch. 2 Put 3T157 Support Assembly (1) in position. Install two 6H1717 Bolts (2) as shown. On D6D Tractors with 4N6016 Refrigerant Compressor Group, remove the existing spacer so support (1) will fit at location (A); use the existing bolt. Remove the bolt and washer from the cylinder head and put 3T1417 Brace (3) in position. Install 2A4256 Spacer (4), S1591 Bolt (5) and 5M2894 Washer. Do not use spacer (4) on D6D Tractors. Install S1594 Bolt (6) and 5M2894 Washer. 3 Put 6N7674 Valve Assembly (7) in position on support assembly (1) and install two S1618 Bolts (8), 5P4116 Washers and 1D4716 Nuts. Put 7N2059 Clamp Assembly (9) in position on the support assembly and install two S1618 Bolts (8), 5P4116 Washers and 1D4716 Nuts. 4 Remove the plug from the manifold and install 6N9995 Atomizer Assembly (9). The orifices of the atomizer must be toward each end of the manifold. Install 5P7907 Connector (10) in valve assembly (7). Install one end of 9P3121 Tube (11) in atomizer assembly (9) and connect the other end of tube (11) to connector (10) with 5P6314 Sleeve (12) and 5P6313 Nut (13). Remove the plug from the bypass elbow and install 6N5899 Switch (14). Connect 9G3005 Wire Assembly (15) to switch (14) and to one wire from valve assembly (7). 5 Install 3D5102 Grommet and 2B2404 Clip (16) to hold tube (11). Connect 9G3006 Wire Assembly (17) to valve assembly (7) and to the purple wire, from the starting aid switch, at the rear of the engine. Use former clips (18) to hold wire assembly (17) in position.6 Remove cap (19) from valve assembly (7) and install 7N296 Cylinder Assembly.