101401-9050 ZEXEL 9 400 619 520 BOSCH INJECTION-PUMP ASSEMBLY 9400619520 1014019050

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 619 520 9400619520

ZEXEL 101401-9050 1014019050

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101401-9050 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-9050 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9690

3. GOVERNOR 105921-4120

4. SUPPLY PUMP 105220-5840

5. AUTOM. ADVANCE MECHANIS 105671-0110

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5060

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105048-3160

14. NOZZLE

105017-1070

15. NOZZLE SET

Include in #1:

101401-9050 as INJECTION-PUMP ASSEMBLY

101603-2311 as _

Cross reference number

BOSCH 9 400 619 520 9400619520

ZEXEL 101401-9050 1014019050

Zexel num

Bosch num

Firm num

Name

101401-9050

9 400 619 520

DPICO

INJECTION-PUMP ASSEMBLY
* Q

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 10.4

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.2 45.7 46.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.6+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 8 6 10

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.4)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.2 45.7 46.7

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.05

Pump speed r/min 1700 1700 1700

Average injection quantity mm3/st. 51 47 55

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 106 96 116

Fixing the lever *

Rack limit *

Injection quantity adjustment_06

Adjusting point C

Rack position R1+0.45

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 41.8 37.8 45.8

Fixing the lever *

Timer adjustment

Pump speed r/min 1410--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1360

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1570

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=E41
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=20deg+-5deg b=(38deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(130deg)

Information:

(1) Fuel pump drive gear (mechanical governor): Diameter of gear bore ... 44.45 to 44.48 mm (1.750 to 1.751 in)Outside diameter of fuel pump hub ... 44.40 to 44.420 mm (1.748 to 1.7488 in)Fuel pump drive gear [hydraulic governor (not shown)]:Diameter of gear bore ... 41.275 to 41.305 mm (1.6250 to 1.6262 in)Outside diameter of gear carrier ... 41.212 to 41.245 mm (1.6225 to 1.6238 in)Running clearance between gear and carrier ... 0.030 to 0.094 mm (0.0012 to 0.0037 in)(2) Camshaft gear: The threads of the removal holes in the camshaft gear have been changed from 5/16 UNF to M8X 1.25. Gears with metric threads have the letter "M" near one of the tapped holes.Diameter of gear bore ... 34.93 to 34.95 mm (1.375 to 1.376 in)Outside diameter of camshaft hub ... 34.902 to 34.917 mm (1.3741 to 1.3747 in)Clearance between gear and camshaft hub ... -0.023 to +0.033 mm (-.0009 to +.0013 in)(3) Torque for camshaft gear bolt ... 70 N m (50 lb ft)(4) Idler gear and hub (with bearing): Inside diameter of gear bearing ... 50.795 to 50.818 mm (1.9998 to 2.0007 in)Outside diameter of gear hub ... 50.700 to 50.737 mm (1.9960 to 1.9975 in)Clearance of gear on hub ... 0.058 to 0.119 mm (0.0023 to 0.0047 in)Idler gear end play ... 0.10 to 0.20 mm (0.004 to 0.008 in)Maximum permissible end play ... 0.25 mm (0.010 in)Idler gear and hub (with needle bearing):Inside diameter of idler gear ... 62.016 to 62.032 mm (2.4414 to 2.4422 in)Outside diameter of bearing ... 69.999 mm (2.4409 in)Clearance between idler gear and bearing ... 0.013 to 0.033 mm (0.0005 to 0.0013 in)Inside diameter of gear bearing ... 55.001 mm (2.1654 in)Outside diameter of gear hub ... 54.988 to 55.001 mm (2.1649 to 2.1654 in)Clearance of gear on hub ... 0.000 to 0.013 mm (0.0000 to 0.0005 in)Idler gear end play ... 0.15 to 0.51 mm (0.006 to 0.020 in)(5) Torque for idler gear bolts ... 40 N m (30 lb ft)(6) Crankshaft gear: Diameter of gear bore ... 47.63 to 47.65 mm (1.875 to 1.876 in)Outside diameter of crankshaft for gear ... 47.630 to 47.638 mm (1.8750 to 1.8755 in)(7) Oil pump idler gear: Diameter of gear bore ... 25.40 to 25.430 mm (1.000 to 1.0012 in)Outside diameter of bearing ... 25.40 to 25.420 mm (1.000 to 1.0008 in)Inside diameter of bearing ... 22.225 to 22.258 mm (0.8750 to 0.8763 in)Outside diameter of idler gear shaft ... 22.192 to 22.205 mm (0.8737 to 0.8742 in)Clearance of gear on shaft ... 0.020 to 0.066 mm (0.0008 to 0.0026 in)Idler gear end play ... 0.05 to 0.41 mm (0.002 to 0.016 in)Timing gear backlash:Minimum ... 0.08 mm (0.003 in)Maximum ... 0.15 mm (0.006 in)