101401-7352 ZEXEL 9 400 613 755 BOSCH INJECTION-PUMP ASSEMBLY 9400613755 1014017352 8971467870


 

Information injection-pump assembly

BOSCH 9 400 613 755 9400613755
ZEXEL 101401-7352 1014017352
ISUZU 8971467870 8971467870
101401-7352 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 613 755 9400613755
ZEXEL 101401-7352 1014017352
ISUZU 8971467870 8971467870


Zexel num
Bosch num
Firm num
Name
101401-7352 
9 400 613 755 
8971467870  ISUZU
INJECTION-PUMP ASSEMBLY
4HF1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   4.1 4.05 4.15
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.1
Pump speed r/min   960 960 960
Average injection quantity mm3/st.   60 58.4 61.6
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.8+-0.5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   15.5 14.2 16.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.1)
Pump speed r/min   960 960 960
Average injection quantity mm3/st.   60 59 61
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.05
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   70 66 74
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.45
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   44 40 48
Fixing the lever   *
Timer adjustment
Pump speed r/min   1050--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-7352
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=L31
----------

Speed control lever angle

Test data 101401-7352
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=41deg+-5deg b=35.5deg+-3deg

Stop lever angle

Test data 101401-7352
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

0000001501 FICD

Test data 101401-7352
(A) applied negative pressure (B) Screw (c) Nut 1. Set the actuator as described below. (1)Confirm that there is clearance between the actuator lever and the speed lever. (2)Loosen the nut (C). (3)Push in the screw (B). (4)Apply P1 from the actuator (A) part. (5)Pull out the screw (B) slowly. (6)Tighten and fix the nut (C) when pump speed is Na and the rack position is Ra. (7)Torque the nut (C) to T1. (8)Apply P2 several times. (9)Confirm that the actuator functions normally. (10)Confirm that there is a clearance between the actuator lever and the speed lever at that time.
----------
P1=53.3kPa(400mmHg) P2=53.3kPa(400mmHg) Na=400r/min Ra=9.5+-0.1mm T1=1.2~1.6N-m(0.12~0.16kgf-m)
----------
L=(5)mm

Timing setting

Test data 101401-7352
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)Pump bracket check hole position. (5)At the No 1 cylinder's beginning of injection, align with the projection seen through the bracket's check hole and mark the A/T's bevel C1. (6)B.T.D.C.: aa
----------
aa=8deg
----------
a=(60deg) b=(85deg)




Information:

Aftermarket deviceA device or accessory installed by the customer after the vehicle is delivered. Air-To-Air Aftercooler (ATAAC)A means of cooling intake air after the turbocharger, using ambient air for cooling. The intake air is passed through an aftercooler (heat exchanger) mounted in front of the radiator before going to the intake manifold. Alternating Current (AC)The type of current where the direction of current flow changes (alternates) regularly and constantly. American Wire Gauge (AWG)A measure of the diameter (and therefore the current carrying ability) of electrical wire. The smaller the AWG number, the larger the wire. Before Top Dead Center (BTDC) or Before Top Center (BTC)The 180° of crankshaft rotation before the piston reaches Top Dead Center (normal direction of rotation). Boost Pressure SensorThis sensor measures inlet manifold air pressure and sends a signal to the ECM.. Bypass CircuitA circuit, usually temporary, to substitute for an existing circuit, typically for test purposes. CalibrationAs used here, is an electronic adjustment of a sensor signal. CodeSee Diagnostic Code. Customer Specified ParameterA Parameter that can be changed and whose value is set by the customer. Protected by Customer Passwords. Data LinkAn electrical connection for communication with other microprocessor based devices that are compatible with SAE Standard J1708/J1587 such as, electronic dashboards and maintenance systems. The Data Link is also the communication medium used for programming and troubleshooting with Caterpillar service tools. Desired RPMAn input to the electronic governor within the ECM. The electronic governor uses inputs from the Throttle Position Sensor, Engine Speed Sensor, and Customer Parameters to determine "Desired RPM". Desired Timing Advance ("Des Timing Adv" on ECAP)The injection timing advance calculated by the ECM as required to meet emission and performance specifications. Diagnostic CodeSometimes referred to as a "fault code", it is an indication of a problem or event in the 3176 System. Diagnostic LampSometimes referred to as the "check engine light", it is used to warn the operator of the presence of an active diagnostic code. Digital Diagnostic Tool (DDT)A Caterpillar Electronic Service Tool used for programming and diagnosing of the 3176 System. Direct CurrentThe type of current where the direction of current flow is consistently in one direction only. Duty CycleSee Pulse Width Modulation. Electronic Control Analyzer and Programmer (ECAP)A Caterpillar Electronic Service Tool used for programming and diagnosing a variety of electronic controls. An ECAP is needed for advanced diagnostic and programming functions not possible with a DDT. Electronic Control Module (ECM)The engine control computer that provides power to the 3176 electronics, monitors 3176 inputs and acts as a governor to control engine rpm. Electronic Engine Control (3176)The complete electronic system that monitors and controls engine operation under all conditions. Electronically Controlled Unit InjectorThe injection pump which is a mechanically actuated, electronically controlled unit injector combining the pumping, electronic fuel metering and injecting elements in a single unit. Engine Speed/Timing SensorProvides a Pulse Width Modulated Signal to the ECM, which the ECM interprets as crankshaft position and engine speed. Estimated Dynamic TimingThe ECM's estimate of

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Group cross 101401-7352 ZEXEL

Isuzu 

F 019 Z10 157 
8971366700 
INJECTION-PUMP ASSEMBLY
4HE1-T

Nissan 

F 019 Z10 157 
1670089TC7 
INJECTION-PUMP ASSEMBLY
4HE1-T
F 01G 09U 00Z 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

F 01G 09U 010 
8971467770 
INJECTION-PUMP ASSEMBLY
4HE1-T
F 01G 09U 011 
8971467771 
INJECTION-PUMP ASSEMBLY
4HE1-T

Nissan 

F 01G 09U 011 
1670089TD6 
INJECTION-PUMP ASSEMBLY
4HE1-T
F 01G 09U 012 
 
INJECTION-PUMP ASSEMBLY
F 01G 09U 013 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 751 
8971467772 
INJECTION-PUMP ASSEMBLY
4HE1-T
 
8971366590 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 418 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 109 
8971467810 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 362 
8971366580 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 363 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 752 
8971467800 
INJECTION-PUMP ASSEMBLY
4HF1
 
8971366610 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 419 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 753 
8971467830 
INJECTION-PUMP ASSEMBLY
4HF1
 
8971395560 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 420 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 754 
8971467840 
INJECTION-PUMP ASSEMBLY
4HF1
 
8971417480 
INJECTION-PUMP ASSEMBLY
4HF1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

101401-7352  
9 400 613 755 
8971467870 
INJECTION-PUMP ASSEMBLY
4HF1
 
8971395570 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 421 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 756 
8971467850 
INJECTION-PUMP ASSEMBLY
4HF1
 
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INJECTION-PUMP ASSEMBLY
4HF1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 757 
8971467860 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 610 422 
8971385790 
INJECTION-PUMP ASSEMBLY
4BD1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
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INJECTION-PUMP ASSEMBLY
4HJ1
 
8971449921 
INJECTION-PUMP ASSEMBLY
 
8971449922 
INJECTION-PUMP ASSEMBLY
4HJ1
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 758 
8971449923 
INJECTION-PUMP ASSEMBLY
4HJ1
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