101401-7322 ZEXEL 9 400 613 752 BOSCH INJECTION-PUMP ASSEMBLY 9400613752 1014017322 8971467800

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 752 9400613752

ZEXEL 101401-7322 1014017322

ISUZU 8971467800 8971467800

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Buy INJECTION-PUMP ASSEMBLY 101401-7322 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-7322 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-8410

3. GOVERNOR 105932-1852

4. SUPPLY PUMP 105210-6100

5. AUTOM. ADVANCE MECHANIS 105676-5131

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-6051

11. Nozzle and Holder 8-97119-812-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3673

14. NOZZLE

105017-1860

15. NOZZLE SET

Include in #1:

101401-7322 as INJECTION-PUMP ASSEMBLY

108822-3323 as _

Cross reference number

BOSCH 9 400 613 752 9400613752

ZEXEL 101401-7322 1014017322

ISUZU 8971467800 8971467800

Zexel num

Bosch num

Firm num

Name

101401-7322

9 400 613 752

8971467800 ISUZU

INJECTION-PUMP ASSEMBLY
4HF1 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 4.1 4.05 4.15

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 57 55.4 58.6

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.8+-0.5

Pump speed r/min 285 285 285

Average injection quantity mm3/st. 15.5 14.2 16.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12)

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 57 56 58

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.1

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 68.5 64.5 72.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.2

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 45.1 41.1 49.1

Fixing the lever *

Timer adjustment

Pump speed r/min 1050--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=L48
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=41deg+-5deg b=35.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)Pump bracket check hole position. (5)At the No 1 cylinder's beginning of injection, align with the projection seen through the bracket's check hole and mark the A/T's bevel C1. (6)B.T.D.C.: aa
----------
aa=8deg
----------
a=(60deg) b=(85deg)

Information:

Piston Group.(1) Crater. The piston is a symmetrical piston with an "on center" crater. Thoroughly lubricate piston group 360° in zone (A) with clean engine oil prior to inserting into the block group.(2) Top piston ring. Install ring with side marked "UP-1" toward top of piston (yellow color stripe to right of ring end gap).Clearance between ends of piston ring when installed in a cylinder liner with a bore size of 125.000 mm (4.9213 in) ... 0.625 0.125 mm (.0250 .0050 in)Increase in clearance between ends of piston ring for each 0.03 mm (.001 in) increase in cylinder liner bore size ... 0.09 mm (.004 in)(3) Intermediate piston ring. Install ring with side marked "UP-2" toward top of piston (green color stripe to right of ring end gap).Width of groove in piston for intermediate ring (new) ... 3.061 0.013 mm (.1032 .0005 in)Depth of groove in piston for intermediate ring (new) ... 3.727 mm (.1467 in)Thickness of intermediate ring (new) ... 2.990 0.010 mm (.1177 .0004 in)Clearance between groove and intermediate ring (new) ... 0.048 to 0.094 mm (.0002 to .0037 in)Clearance between ends of piston ring when installed in a cylinder liner with a bore size of 125.000 mm (4.9213 in) ... 0.625 0.125 mm (.0250 .0050 in)Increase in clearance between ends of piston ring for each 0.03 mm (.001 in) increase in cylinder liner bore size ... 0.09 mm (.004 in)(4) Oil regulating piston ring. Oil ring spring ends to be assembled 180° from ring end gap (white colored portion of spring must be visible at ring end gap).Width of groove in piston for oil ring (new) ... 4.033 0.013 mm (.1588 .0005 in)Depth of groove in piston for oil ring (new) ... 3.727 mm (.1467 in)Thickness of oil ring (new) ... 3.987 0.013 mm (.1570 .0005 in)Clearance between groove and oil ring (new) ... 0.020 to 0.072 mm (.0008 to .0028 in)Clearance between ends of piston ring when installed in a cylinder liner with a bore size of 125.000 mm (4.9213 in) ... 0.55 0.15 mm (.022 .006 in)Increase in clearance between ends of piston ring for each 0.03 mm (.001 in) increase in cylinder liner bore size ... 0.09 mm (.004 in)After piston rings have been installed, rotate rings so the end gaps are 120° apart.(5) Crown assembly.(6) Piston pin bore diameter in piston skirt ... 51.15 0.15 mm (2.014 .006 in)Thoroughly lubricate piston pin with clean engine oil prior to inserting into piston group and rod assembly.(7) Piston skirt.