101401-7312 ZEXEL 9 400 613 109 BOSCH INJECTION-PUMP ASSEMBLY 9400613109 1014017312 8971467810

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 109 9400613109

ZEXEL 101401-7312 1014017312

ISUZU 8971467810 8971467810

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Buy INJECTION-PUMP ASSEMBLY 101401-7312 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-7312 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-8410

3. GOVERNOR 105932-1842

4. SUPPLY PUMP 105210-6100

5. AUTOM. ADVANCE MECHANIS 105676-5131

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-6051

11. Nozzle and Holder 8-97119-812-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3673

14. NOZZLE

105017-1860

15. NOZZLE SET

Include in #1:

101401-7312 as INJECTION-PUMP ASSEMBLY

106671-8641 as _

Cross reference number

BOSCH 9 400 613 109 9400613109

ZEXEL 101401-7312 1014017312

ISUZU 8971467810 8971467810

Zexel num

Bosch num

Firm num

Name

101401-7312

9 400 613 109

8971467810 ISUZU

INJECTION-PUMP ASSEMBLY
4HF1 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 127 127

Overflow valve opening pressure kgf/cm2 1.3 1.3 1.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 4.1 4.05 4.15

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 57 55.4 58.6

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.8+-0.5

Pump speed r/min 285 285 285

Average injection quantity mm3/st. 15.5 14.2 16.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12)

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 57 56 58

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.1

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 68.5 64.5 72.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.2

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 45.1 41.1 49.1

Fixing the lever *

Timer adjustment

Pump speed r/min 1050--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=L48
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)-
----------

----------
a=41deg+-5deg b=35.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

0000001501 FICD

(A) applied negative pressure (B) Screw (c) Nut 1. Set the actuator as described below. (1)Confirm that there is clearance between the actuator lever and the speed lever. (2)Loosen the nut (C). (3)Push in the screw (B). (4)Apply P1 from the actuator (A) part. (5)Pull out the screw (B) slowly. (6)Tighten and fix the nut (C) when pump speed is Na and the rack position is Ra. (7)Torque the nut (C) to T1. (8)Apply P2 several times. (9)Confirm that the actuator functions normally. (10)Confirm that there is a clearance between the actuator lever and the speed lever at that time.
----------
P1=53.3kPa(400mmHg) P2=53.3kPa(400mmHg) Na=440r/min Ra=9.2+-0.1mm T1=1.2~1.6N-m(0.12~0.16kgf-m)
----------
L=(5)mm

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)Pump bracket check hole position. (5)At the No 1 cylinder's beginning of injection, align with the projection seen through the bracket's check hole and mark the A/T's bevel C1. (6)B.T.D.C.: aa
----------
aa=8deg
----------
a=(60deg) b=(85deg)

Information:

Intake and exhaust valve stems are to be coated with 8T2998 Breakin Lubricant prior to installation in the cylinder head.(1) Intake valve.(2) Exhaust valve.(3) Height to top of valve guide ... 28.00 0.05 mm (1.102 .002 in)(4) Outer Valve Spring (7W7082): Assembled length ... 51.69 mm (2.035 in)Load at assembled length ... 240 24 N (54 5 lb)Operating length (min) ... 37.72 mm (1.485 in)Load at min operating length ... 650 32 N (146 7 lb)Free length after test ... 59.89 mm (2.358 in)Outside diameter ... 34.00 mm (1.339 in)(5) Inner Valve Spring (7W7083): Assembled length ... 49.19 mm (1.937 in)Load at assembled length ... 136 14 N (31 3 lb)Operating length (min) ... 35.22 mm (1.387 in)Load at min operating length ... 292 15 N (66 3 lb)Free length after test ... 61.39 mm (2.417 in)Outside diameter ... 23.24 mm (.915 in)(6) Diameter of valve stems (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum:7C1586 Exhaust ... 9.408 mm (.3704 in)7C5215 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.484 0.026 mm (.3734 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(7) Diameter of valve head: Exhaust valve ... 42.00 0.13 mm (1.654 .005 in)Intake valve ... 45.00 0.13 mm (1.772 .005 in)(8) Angle of valve face: Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (9) Depth of bore in head for valve seat insert: Intake ... 15.00 0.10 mm (.591 .004 in)Exhaust ... 14.10 0.10 mm (.555 .004 in) Inserts to be shrunk by reduced temperature before being placed in counterbore.(10) Diameter of valve seat insert for intake valve ... 46.025 0.013 mm (1.8120 .0005 in) Bore in head for valve seat insert for intake valve ... 45.950 0.025 mm (1.8091 .0010 in)Diameter of valve seat insert for exhaust valve ... 43.400 0.015 mm (1.7086 .0006 in)Bore in head for valve seat insert for exhaust valve ... 43.320 0.025 mm (1.7055 .0009 in)(11) Angle of face of intake valve seat insert ... 30 1/4 1/2°Angle of face of exhaust valve seat insert ... 44 3/4 1/2°(12) "Use again" thickness of valve lip: Exhaust valve ... 2.03 mm (.080 in)Intake valve ... 2.51 mm (.099 in)