101401-7111 ZEXEL INJECTION-PUMP ASSEMBLY Cross 1014017111

8W0584 Wiring Group. (1) 8W7193 Harness Assembly. (2) 7T3821 Control Group. (3) 9D3721 Switch. (4) Two 7N8419 Terminals. (5) Three 4M5282 Bolts. (6) Three 5P4115 Washers.Overspeed Warning Group
All trucks with PINS 8GB1-236, a Special Instruction SEHS8863 Installation of Off-Highway Truck Engine Overspeed Warning Indicator Group was available to update these trucks with the stand alone engine overspeed system.This Special Instruction should be used for all trucks within this PIN range.* Trucks that were not retrofitted with engine overspeed.* Trucks that had been retrofitted with Special Instruction SEHS8863.Trucks That Were Not Retrofitted
Install just the items given in the following chart on these trucks. The 12 items in the chart above must be installed to complete the EUI retrofit on those trucks that had no overspeed warning installed. The following Steps were taken from Special Instruction SEHS8863. The following Steps are similar to the Steps in SEHS8863. Do only those things that are spelled out in these 12 Steps, which were taken from SEHS8863.1. Disconnect the batteries.2. Remove the cover from the front of the cab.3. Remove the instrument panel and the plastic dash. See the Service Manual for correct procedure.
As seen from inside of cab
As seen from outside of cab4. Drill hole (A) at the dimensions shown in the illustration above. 5. Cut an opening (B) in the lower part of the metal dash, to the dimensions shown with a 3.o mm (.12 in) radius at each corner. 6. Install a 8F9836 Lug (2) with a 3 mm (.12 in) fillet weld at the dimensions shown on the left side of the steering tunnel on the dash assembly. This lug will be used to mount the 9G9813 Alarm Group. 7. Drill only hole (E), 26.0 0.5 mm (1.02 .08 in) diameter, at the location shown in the illustration.8. Install the plastic dash. 9. Install 8C7535 Film (10), 3T0304 Indicator Light Base (8), 7N1996 Lamp and 6T7058 Lens in dash as shown.10. Install two 7T1874 Terminals on 3T0304 Indicator Light Base (8). 11. Install 9G9813 Alarm Group (11) with 0S0509 Bolt and 5M2894 Washer (12) as shown.12. Place the wires from the alarm group through the hole drilled in Step 4 in the dash assembly and install a 4V5091 Grommet (13).Trucks That Were Retrofitted
Remove the items installed with SEHS8863 that is given in the following chart. Throttle Pedal (8X7946 Acceleration Control Group)
(1) 1M0437 Spring. (2) 8X7985 Plate Assembly. (3) 2K8467 Pin. (4) 8T7566 Pin. (5) 8X7980 Pedal. (6) 8D7052 Spring. (7) 8X8590 Pin. (8) 8T0277 Pin. (9) 3E5400 Control Group. (10) Two 2N7456 Screw. (11) Two 4B4274 Washer. (12) 6H4006 Grommet. (13) 4D7794 Clip. (14) Three 4M0061 Bolt. (15) Three 8T4224 Washer. (16) 5H4871 Plug.1. Install 1M0437 Spring in 8X7985 Plate Assembly with 2K8467 Pin and 8T7566 Pin.2. Install 8X7980 Pedal on plate assembly with 8D7052 Spring, 8X8590 Pin and 8T0277 Spring Pin.3. Install 3E5400 Control Group to plate assembly with two 2N7456 Screws and 4B4274 Washers. 4. Insert harness through floor and place 6H4006 Grommet around hole.5.