101401-4122 ZEXEL 9 400 613 677 BOSCH INJECTION-PUMP ASSEMBLY 9400613677 1014014122 8970279965

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 677 9400613677

ZEXEL 101401-4122 1014014122

ISUZU 8970279965 8970279965

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101401-4122 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-4122 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8851

3. GOVERNOR 105931-8362

4. SUPPLY PUMP 105210-5270

5. AUTOM. ADVANCE MECHANIS 105676-5010

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5253

11. Nozzle and Holder 8-97114-015-0

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3673

14. NOZZLE

105017-1210

15. NOZZLE SET

Include in #1:

101401-4122 as INJECTION-PUMP ASSEMBLY

108622-3664 as _

Cross reference number

BOSCH 9 400 613 677 9400613677

ZEXEL 101401-4122 1014014122

ISUZU 8970279965 8970279965

Zexel num

Bosch num

Firm num

Name

101401-4122
101401-4300

9 400 613 677

8970279965 ISUZU

INJECTION-PUMP ASSEMBLY
4HF1 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-3920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.9 3.85 3.95

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.6

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 69.8 68.2 71.4

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 8.8 7.5 10.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.6)

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 69.8 68.8 70.8

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.5

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 87.3 83.3 91.3

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 78 78 110

Fixing the lever *

Timer adjustment

Pump speed r/min 1375--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1325

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 3.3 2.8 3.8

Timer adjustment_04

Pump speed r/min 1600--

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=F85
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=41deg+-5deg b=(37deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

0000001501 FICD

(A) applied negative pressure (B) Screw (c) Nut 1. Set the actuator as described below. (1)Confirm that there is clearance between the actuator lever and the speed lever. (2)Loosen the nut (C). (3)Push in the screw (B). (4)Apply P1 from the actuator (A) part. (5)Pull out the screw (B) slowly. (6)Tighten and fix the nut (C) when pump speed is Na and the rack position is Ra. (7)Torque the nut (C) to T1. (8)Apply P2 several times. (9)Confirm that the actuator functions normally. (10)Confirm that there is a clearance between the actuator lever and the speed lever at that time.
----------
P1=53.3kPa(400mmHg) P2=53.3kPa(400mmHg) Na=450r/min Ra=9.55+-0.1mm T1=1.2~1.6N-m(0.12~0.16kgf-m)
----------
L=(2)mm

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)Pump bracket check hole position. (5)At the No 1 cylinder's beginning of injection, align with the projection seen through the bracket's check hole and mark the A/T's bevel C1. (6)B.T.D.C.: aa
----------
aa=11deg
----------
a=(60deg) b=(85deg)

Information:

Test Points (Voltages And Waveforms)
dc Voltages Conditions: 1. dc input voltage applied to POWER connector as shown.2. CALIBRATION CHECK/OPERATE switch in the OPERATE position.3. Neither transducer connected to indicator.4. TPI is reference for all voltages.Equipment Required: 6V3030 Digital Multimeterdc Input Voltages Waveforms Conditions: 1. dc power input voltage of 25 1 Volts.2. CALIBRATION CHECK/OPERATE switch in the CHECK position (can be held in CHECK position with tape).3. Neither transducer connected to indicator.4. TPI is reference for all waveforms.Equipment Required: dc oscilloscope (dual channel preferred). Waveform Time Relationships
VOLTAGES MAY VARY 10%, PULSE DURATIONS BY 20% EXCEPT 2.66 ms WHICH IS BASED ON A 12.000 kHz OSCILLATOR FREQ. (1C202). SIGNAL SOURCE IS INTERNAL CALIBRATOR. ALL TEST POINTS REFERENCED TO TP1.Waveform Time Relationships (enlarged scale)
VOLTAGES MAY VARY 10%, PULSE DURATIONS BY 20% EXCEPT 83.3 ?s AND 2.66 ms WHICH ARE EXACT BASED ON A 12.000 kHZ OSCILLATOR. (1C202) SIGNAL SOURCE IS INTERNAL CALIBRATOR. ALL TEST POINTS REFERENCED TO TP1.Disassembly Procedure
1 Remove six screws (1) from front panel (2), and remove panel (2) from case (3). Remove four screws (4) from the PC board, and also remove the locknuts from the two front panel switches (5) and (6). Carefully lift front panel (2) from PC (printed circuit) board (7).Calibration Procedure
To make sure the 6V3100 Timing Indicator Group (1) has good accuracy, check its calibration at a minimum of every six months. Also, the timing indicator will need calibration if: A. It does not show 2000 30 R/MIN at (A) and 32.0 .2 DEG at (B), when the CALIBRATION CHECK-OPERATE Switch (C) is in the CALIBRATION CHECK position. With no input signal at (D) or (E), the reading at R/MIN location (A) must show three zeros (000). If four zeros (0000) show, it is an indication of a possible need for calibration of the unit. This error only is not reason enough to do a complete calibration procedure. It is also not necessary to do a complete calibration procedure if the reading at the DEG location (B) has a decimal point as shown, (00.0) in addition to the three zeros.B. Reading is different than (000) at either location (A) or (B).All calibrations can be done with the use of a small screwdriver, a frequency counter and