Information injection-pump assembly
BOSCH
9 400 613 668
9400613668
ZEXEL
101401-3110
1014013110
KOMATSU
6354711310
6354711310
Rating:
Service parts 101401-3110 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
24.5{250}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 613 668
9400613668
ZEXEL
101401-3110
1014013110
KOMATSU
6354711310
6354711310
Zexel num
Bosch num
Firm num
Name
101401-3110
9 400 613 668
6354711310 KOMATSU
INJECTION-PUMP ASSEMBLY
4A95L K 14BD INJECTION PUMP ASSY PE4AD PE
4A95L K 14BD INJECTION PUMP ASSY PE4AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-4-3
Pre-stroke
mm
2.5
2.45
2.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5
Cyl.1-2 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5
Cal 1-3 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.2
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
131.5
129.9
133.1
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
9.5+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
56.3
54.3
58.3
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(11.2)
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
131.5
130.5
132.5
Basic
*
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1280--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1230
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1600
Advance angle
deg.
4.5
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=784
----------
----------
T1=784
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt set position 'H'
----------
aa=42.8mm
----------
a=40deg+-5deg b=(42deg)+-3deg
----------
aa=42.8mm
----------
a=40deg+-5deg b=(42deg)+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=20deg+-5deg b=40deg+-5deg
----------
----------
a=20deg+-5deg b=40deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(200deg)
----------
----------
a=(200deg)
Information:
Priority PRODUCTIMPROVEMENT PROGRAM FOR INSTALLING AN ADDITIONAL WATER SPRAY NOZZLE ONCERTAIN PM-465 COLD PLANERS
66095612 6635 PI30304
This Program must be administered assoon as possible. When reporting the repair, use "PI30304" as the Partnumber and "7751" as the Group Number, "56" as the Warranty Claim DescriptionCode and "T" as the SIMS Description Code. Exception: If the repair isdone after failure, use "PI30304" as the Part Number, "7751" as the GroupNumber, "96" as the Warranty Claim Description Code, and "Z" as the SIMSDescription Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.
COMPLETION DATE
TERMINATION DATE
November 30, 2002 May 31, 2003PROBLEM
An additional spray nozzle needs to be installedon certain PM-465 Cold Planers to provide a more even application of waterto the cutter teeth.AFFECTED PRODUCT
Model Identification Number
PM-465 5ZS139-182PARTS NEEDED
Dealers will need to order parts for this Program.
Quantity Part Number Description
2 5D1026 CLAMP-HOSE
1 1G6699 ADAPTER
1 1G8270 BODY-NOZZLE
100 5P1690 HOSE (100 CM)
1 812963 CAP
1 812965 SEAL
1 1159969 CONNECTOR-MA
1 1159970 CONNECTOR-MA
1 2118604 PLATE
1 2118607 TUBE
1 2120911 NOZZLEACTION REQUIRED
Refer to Special Instructions REHS1246 and installthe new spray nozzle and related parts.OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 6 0 0 0 0
This is a 6-hour job.
U.S. and Canadian Dealers Only - Eligibledealers may enter a Type 2 SIMS Report.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAMAS SOON AS POSSIBLE.Attach. (1-Owner Notification)COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999PRIORITY - PRODUCT IMPROVEMENT PROGRAM FORINSTALLING AN ADDITIONAL WATER SPRAY NOZZLE ON CERTAIN PM-465 COLD PLANERSMODELS INVOLVED - PM-465 COLD PLANERSDear Caterpillar Product Owner:An additional spray nozzle needs to be installedon the products listed below to provide a more even application of waterto the cutter teeth.Contact your local Caterpillar dealer immediatelyto schedule this service. The dealer will advise you of the time requiredto complete this service. Please refer the dealer to their Service Letterdated May 17, 2002 when scheduling this service. You will not be chargedfor the service performed.We regret the inconvenience this may causeyou, but urge you to have this service performed as soon as possible toprevent unscheduled downtime.Caterpillar Inc.Identification #(s)Attached to May 17, 2002 Service Letter
Have questions with 101401-3110?
Group cross 101401-3110 ZEXEL
Komatsu
101401-3110
9 400 613 668
6354711310
INJECTION-PUMP ASSEMBLY
4A95L
4A95L