101401-2390 ZEXEL 9 400 613 665 BOSCH INJECTION-PUMP ASSEMBLY 9400613665 1014012390 220205790a


 

Information injection-pump assembly

BOSCH 9 400 613 665 9400613665
ZEXEL 101401-2390 1014012390
HINO 220205790A 220205790a
101401-2390 INJECTION-PUMP ASSEMBLY
Rating:
49
Buy INJECTION-PUMP ASSEMBLY 101401-2390 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-2390 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9280
3. GOVERNOR 105400-8910
4. SUPPLY PUMP 105220-6580
5. AUTOM. ADVANCE MECHANIS 105676-1031
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5151
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105041-5160
14. NOZZLE 105015-8370
15. NOZZLE SET

Include in #1:

101401-2390 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 665 9400613665
ZEXEL 101401-2390 1014012390
HINO 220205790A 220205790a


Zexel num
Bosch num
Firm num
Name
101401-2390 
9 400 613 665 
220205790A  HINO
INJECTION-PUMP ASSEMBLY
W04C-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   74.5 72.5 76.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.5+-0.5
Pump speed r/min   790 790 790
Average injection quantity mm3/st.   11.5 10 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115 125
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1100
Remarks
Measure the actual advance angle.
 
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-2390
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101401-2390
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=12deg+-5deg

Stop lever angle

Test data 101401-2390
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal stop (3)Stopper bolt setting (4)Use the hole above R = cc (5)Stopper bolt setting
----------
aa=0r/min bb=1-0.5mm cc=25mm
----------
a=13deg+-5deg b=50deg+-5deg

Timing setting

Test data 101401-2390
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the October 20, 1993 Service Letter. Changes have been made to the Action Required.
Termination Date
January 31, 1994Problem
Certain 7N0449, 1W5829, 4W1819, 4W8483, 7W3710 and 1010060 Nozzle Assemblies need to be removed from Parts Stock because they may crack at the braze joint.
Action Required
Remove all 7N0449, 1W5829, 4W1819, 4W8483, 7W3710 and 1010060 Nozzle Assemblies from Parts Stock with a date code of D--3, E--3, F--3, or G--3. Refer to the Illustration below for the location of the date code. The date codes will appear as a letter followed by three numbers. The letter denotes the month, the first two numbers denote the day of the month, and the number 3 denotes the year. For example, D223 is the date code for April 22, 1993.
Location of Date CodeService Claim Allowances
Submit one claim for all 7N0449, 1W5829, 4W1819, 4W8483, 7W3710 and 1010060 Nozzle Assemblies removed from Parts Stock.
US and Canadian Dealers Only - When submitting a Parts Stock claim use 99Z00007 in the Product Identification Number Field.
Parts Disposition
U.S. and Canadian Dealers
Return all 7N0449, 1W5829, 4W1819, 4W8483, 7W3710 and 1010060 Nozzle Assemblies that are removed from Parts Stock and a copy of the claim to:
CaterpillarInc.
Attn:HowardJenkel/PI7324
Warehouse#4Docks7thru10
8201N.University
Peoria,IL 61615
All Other Dealers
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Have questions with 101401-2390?





Group cross 101401-2390 ZEXEL

Hino 

F 019 Z10 307 
220204250A 
INJECTION-PUMP ASSEMBLY
W04C-T
F 019 Z10 307 
S220204250A 
INJECTION-PUMP ASSEMBLY
W04C-T
F 019 Z10 308 
220204251B 
INJECTION-PUMP ASSEMBLY
W04C-T
9 400 613 183 
220204251C 
INJECTION-PUMP ASSEMBLY
W04C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220204500B 
INJECTION-PUMP ASSEMBLY
 
220204500B 
INJECTION-PUMP ASSEMBLY
W04D-T
9 400 611 493 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 218 
220204500C 
INJECTION-PUMP ASSEMBLY
W04D-T
9 400 611 783 
220204501A 
INJECTION-PUMP ASSEMBLY
W04D-T
9 400 611 783 
S220204501 
INJECTION-PUMP ASSEMBLY
W04D-T
F 019 Z10 309 
220204610A 
INJECTION-PUMP ASSEMBLY
W04C-T
9 400 610 394 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 310 
220204610B 
INJECTION-PUMP ASSEMBLY
W04C-T
9 400 611 374 
220204610C 
INJECTION-PUMP ASSEMBLY
W04C-T
 
220204700A 
INJECTION-PUMP ASSEMBLY
W04C-TI
 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 152 
220204700B 
INJECTION-PUMP ASSEMBLY
W04C-TI
9 400 613 662 
220204700C 
INJECTION-PUMP ASSEMBLY
W04C-TI
F 019 Z10 926 
220204700D 
INJECTION-PUMP ASSEMBLY
W04C-TI
 
220204870A 
INJECTION-PUMP ASSEMBLY
W04C-T
9 400 610 395 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 986 
220204871A 
INJECTION-PUMP ASSEMBLY
W04C-T
9 400 611 412 
220204871B 
INJECTION-PUMP ASSEMBLY
W04C-T
F 019 Z10 311 
220204890A 
INJECTION-PUMP ASSEMBLY
W04D-T
9 400 610 396 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 312 
220204891A 
INJECTION-PUMP ASSEMBLY
W04D-T
9 400 613 663 
220204891B 
INJECTION-PUMP ASSEMBLY
W04D-T
 
220205080A 
INJECTION-PUMP ASSEMBLY
W04C-TS
 
220205081A 
INJECTION-PUMP ASSEMBLY
W04C-TS
 
220205082A 
INJECTION-PUMP ASSEMBLY
W04C-TS
9 400 611 737 
220205082B 
INJECTION-PUMP ASSEMBLY
W04C-TS
F 019 Z10 927 
220205082C 
INJECTION-PUMP ASSEMBLY
W04C-TS
 
220205260A 
INJECTION-PUMP ASSEMBLY
W04C-TV
 
220205261A 
INJECTION-PUMP ASSEMBLY
W04C-TV
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220205262A 
INJECTION-PUMP ASSEMBLY
W04C-TI
 
220205262B 
INJECTION-PUMP ASSEMBLY
W04C-TI
9 400 611 784 
220205263A 
INJECTION-PUMP ASSEMBLY
W04C-TI
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 309 
220205700A 
INJECTION-PUMP ASSEMBLY
W04D-TI
9 400 613 664 
220205701A 
INJECTION-PUMP ASSEMBLY
W04D-TI
F 019 Z10 928 
220205701B 
INJECTION-PUMP ASSEMBLY
W04D-TI
101401-2390  
9 400 613 665 
220205790A 
INJECTION-PUMP ASSEMBLY
W04C-T
Back to top