Information injection-pump assembly
BOSCH
F 019 Z10 307
f019z10307
ZEXEL
101401-2300
1014012300
HINO
220204250A
220204250a
Rating:
Service parts 101401-2300 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
236002571A
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Cross reference number
BOSCH
F 019 Z10 307
f019z10307
ZEXEL
101401-2300
1014012300
HINO
220204250A
220204250a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-0920
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.2
3.17
3.23
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.75 90.25
Cal 1-3 deg. 90 89.75 90.25
Difference between angles 2
Cal 1-4 deg. 180 179.75 180.25
Cal 1-4 deg. 180 179.75 180.25
Difference between angles 3
Cyl.1-2 deg. 270 269.75 270.25
Cyl.1-2 deg. 270 269.75 270.25
Injection quantity adjustment
Adjusting point
A
Rack position
11
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
95.5
93.5
97.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
84
84
Boost pressure
mmHg
630
630
Injection quantity adjustment_02
Adjusting point
B
Rack position
R1-0.95
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
73
67
79
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.2+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
8.5
7
10
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
900
900
900
Rack position
R1-0.95
Boost pressure
kPa
26.7
24
29.4
Boost pressure
mmHg
200
180
220
Boost compensator adjustment_02
Pump speed
r/min
900
900
900
Rack position
R1(11)
Boost pressure
kPa
70.6
63.9
77.3
Boost pressure
mmHg
530
480
580
Timer adjustment
Pump speed
r/min
1350--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1300
Advance angle
deg.
0.3
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
2.5
2
3
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
3.5
3.5
3.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
(4)Main spring setting
(5)Boost compensator stroke (at N = N1)
----------
K=6 N1=900r/min
----------
----------
K=6 N1=900r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=9deg+-5deg b=25deg+-5deg
----------
----------
a=9deg+-5deg b=25deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)
Timing setting
(1)Pump vertical direction
(2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(70deg)
----------
----------
a=(70deg)
Information:
Changing Ether Cylinders
Ether is poisonous and flammable.Do not store replacement cylinders in living areas or in the operator's compartment.Do not smoke while changing ether cylinders.Use ether only in well ventilated areas.Use it with care to avoid fires.Keep the cylinders out of the reach of children.Avoid breathing of the ether vapors or repeated contact of ether with skin.Do not store cylinders in direct sunlight.Do not puncture or burn cylinders.Discard cylinders in a safe place.
The ether cylinder is located at the right front of the machine, inside the guard. 1. Remove the two bolts to open the guard. 2. Loosen the clamp (1). Unscrew the cylinder (2). 3. Remove the used gasket and replace it with the new one provided with each new cylinder. 4. Install a new cylinder and tighten it hand tight. Tighten the clamp.5. Close the guard and install the retaining bolts.
Remove the ether cylinder before shipping the machine.
Ether is poisonous and flammable.Do not store replacement cylinders in living areas or in the operator's compartment.Do not smoke while changing ether cylinders.Use ether only in well ventilated areas.Use it with care to avoid fires.Keep the cylinders out of the reach of children.Avoid breathing of the ether vapors or repeated contact of ether with skin.Do not store cylinders in direct sunlight.Do not puncture or burn cylinders.Discard cylinders in a safe place.
The ether cylinder is located at the right front of the machine, inside the guard. 1. Remove the two bolts to open the guard. 2. Loosen the clamp (1). Unscrew the cylinder (2). 3. Remove the used gasket and replace it with the new one provided with each new cylinder. 4. Install a new cylinder and tighten it hand tight. Tighten the clamp.5. Close the guard and install the retaining bolts.
Remove the ether cylinder before shipping the machine.