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101401-1774 ZEXEL 9 400 611 307 BOSCH INJECTION-PUMP ASSEMBLY 9400611307 1014011774 me217059


 

Information injection-pump assembly

BOSCH 9 400 611 307 9400611307
ZEXEL 101401-1774 1014011774
MITSUBISHI ME217059 me217059
101401-1774 INJECTION-PUMP ASSEMBLY
Rating:
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Service parts 101401-1774 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9090
3. GOVERNOR 105400-9020
4. SUPPLY PUMP 105220-6500
5. AUTOM. ADVANCE MECHANIS 105676-4000
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5031
11. Nozzle and Holder ME016655
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1040
15. NOZZLE SET

Include in #1:

101401-1774 as INJECTION-PUMP ASSEMBLY
108822-3101 as _

Cross reference number

BOSCH 9 400 611 307 9400611307
ZEXEL 101401-1774 1014011774
MITSUBISHI ME217059 me217059


Zexel num
Bosch num
Firm num
Name
101401-1774 
9 400 611 307 
ME217059  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D34T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   82 81 83
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9+-0.5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   11.5 10.2 12.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Load   4/4
Remarks
Beginning of advance.  
Timer adjustment_02
Pump speed r/min   350
Advance angle deg.   2.5 2 3
Load   0/4
Remarks
Start  
Timer adjustment_03
Pump speed r/min   (500)
Advance angle deg.   0 0 0
Load   0/4
Remarks
Measure the actual speed.  
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   0.5
Load   4/4
Timer adjustment_05
Pump speed r/min   1400
Advance angle deg.   1.5 1 2
Load   4/4
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101401-1774
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=8 N1=1400r/min N2=450r/min
----------

Speed control lever angle

Test data 101401-1774
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101401-1774
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=18.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-1774
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(130deg)




Information:

(1) 7S7144 Spring for valves (new): Length under test force ... 44.86 mm (1.766 in)Test force ... 257 25 N (57.7 4.5 lb)Length of spring at valve open position ... 32.28 mm (1.271 in)Load at minimum operating length ... 708 35 N (160 8 lb)Free length after test ... 52.07 mm (2.05 in)Outside diameter ... 35.21 mm (1.386 in)Spring must not be bent more than ... 1.82 mm (.072 in)(2) Height to top of valve guide ... 22.23 0.25 mm (.875 .010 in)(3) Diameter of valve stem (new) ... 9.441 0.008 mm (.3717 .0003 in) Use again minimum diameter ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head.Minimum permissible (new) ... 9.456 mm (.3723 in)Maximum permissible (worn) ... 9.581 mm (.3772 in)(4) Valve lip thickness: 6N9916 Exhaust Valve Use again minimum ... 2.69 mm (.106 in)2W2620 Intake Valve Use again minimum ... 2.69 mm (.106 in)6N9915 Intake Valve Use again minimum ... 2.44 mm (.096 in)(5) Diameter of valve head: Exhaust valve ... 48.16 0.13 mm (1.896 .005 in)Intake valve ... 51.31 0.13 mm (2.020 .005 in)(6) Angle of valve face ... 29 1/4 1/4° (7) Depth of bore in head for valve seat insert ... 12.28 0.13 mm (.483 .005 in)(8) Diameter of valve seat insert for exhaust valve ... 50.889 0.013 mm (2.0035 .0005 in) Bore in head for valve seat insert for exhaust valve ... 50.813 0.030 mm (2.0005 .0012 in)Diameter of valve seat insert for intake valve ... 52.032 0.013 mm (2.0485 .0005 in)Bore in head for valve seat insert for intake valve ... 51.956 0.030 mm (2.0455 .0012 in)(9) Angle of face of valve seat insert ... 30 1°(10) Maximum permissible width of valve seat (intake and exhaust) ... 1.93 mm (.076 in) Minimum permissible width of valve seat (intake and exhaust) ... 1.14 mm (.045 in)(11) Dimension from top of closed valve to face of head: Minimum permissible dimension for 6N9916 Exhaust Valve ... 0.66 mm (.026 in)Minimum permissible dimension for 6N9915 or 2W2620 Intake Valve ... 0.15 mm (.006 in)(12) Outside diameter of the face of the valve seat insert: Exhaust seat ... 46.02 mm (1.812 in)Maximum permissible, exhaust seat ... 47.29 mm (1.862 in)Intake seat ... 49.28 mm (1.940 in)Maximum permissible, intake seat ... 50.55 mm (1.990 in)(13) Angle to grind seat face of the insert to get a reduction of maximum seat diameter ... 15°

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Group cross 101401-1774 ZEXEL

101401-1770  

101401-1771 
F 019 Z10 151 
 
INJECTION-PUMP ASSEMBLY
101401-1771  
 
 
INJECTION-PUMP ASSEMBLY
101401-1772  
 
 
INJECTION-PUMP ASSEMBLY
101401-1773  

101401-1774 
9 400 611 409 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

101401-1774  
9 400 611 307 
ME217059 
INJECTION-PUMP ASSEMBLY
4D34T
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