Information injection-pump assembly
ZEXEL
101401-0211
1014010211
ISUZU
5156012162
5156012162
Rating:
Cross reference number
ZEXEL
101401-0211
1014010211
ISUZU
5156012162
5156012162
Zexel num
Bosch num
Firm num
Name
101401-0211
5156012162 ISUZU
INJECTION-PUMP ASSEMBLY
4BD1 *
4BD1 *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.3
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
68.8
67.3
70.3
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
9.6+-0.5
Pump speed
r/min
290
290
290
Average injection quantity
mm3/st.
8
6.7
9.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(11.3)
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
68.8
67.8
69.8
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
10.95+-0
.5
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
68.6
67
70.2
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
11.15+-0
.5
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
72.5
70.9
74.1
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
D
Rack position
11.05+-0
.5
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
50.3
48.7
51.9
Fixing the lever
*
Injection quantity adjustment_07
Adjusting point
E
Rack position
11.4
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
51.9
49.9
53.9
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1250
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1350
Advance angle
deg.
1.1
Timer adjustment_03
Pump speed
r/min
1400
Advance angle
deg.
1.6
Timer adjustment_04
Pump speed
r/min
1600
Advance angle
deg.
5
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)RACK LIMIT: RAL
----------
T1=36 RAL=14.4+0.2mm
----------
----------
T1=36 RAL=14.4+0.2mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=30deg+-5deg b=41deg+-3deg
----------
----------
a=30deg+-5deg b=41deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=(35deg) b=(40deg)
----------
----------
a=(35deg) b=(40deg)
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=13deg
----------
a=(100deg)
----------
aa=13deg
----------
a=(100deg)
Information:
REM06-08
Reman
May 2006 REMANUFACTURED INJECTORS FOR C7 AND C9 ENGINES WITH ACERT? TECHNOLOGY Announcement The Caterpillar Remanufactured Products Group announces expansion of the remanufactured injector product line to include coverage for Cat? C7 and C9 engines with ACERT? Technology for various on-highway, industrial, and machine applications. Coverage The addition of these Reman injectors provides dealers with an additional repair option to support various C7 and C9 engines with ACERT Technology. Please consult your NPR or Reman Cross Reference for exact model coverage. Features and Benefits Cat Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured Injectors by providing immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar? parts distribution system
Customer access regardless of location
Off the shelf availability
Reduced downtime
Backed by Cat warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple. Full core credit is issued when the core is fully assembled, there is no excessive rust or non-operational damage and it is an acceptable part number. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com.
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537 - 2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address -- Reman_Help.
PELJ0637 CATERPILLAR? ?2006 Caterpillar
Have questions with 101401-0211?
Group cross 101401-0211 ZEXEL
Isuzu
101401-0211
5156012162
INJECTION-PUMP ASSEMBLY
4BD1
4BD1