101342-9070 ZEXEL 9 400 611 780 BOSCH INJECTION-PUMP ASSEMBLY 9400611780 1013429070

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 780 9400611780

ZEXEL 101342-9070 1013429070

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Buy INJECTION-PUMP ASSEMBLY 101342-9070 zexel genuine, new aftermarket engine parts with delivery

Service parts 101342-9070 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101034-9150

3. GOVERNOR 105419-0630

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-0520

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3030

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101342-9070 as INJECTION-PUMP ASSEMBLY

106671-8592 as _

Cross reference number

BOSCH 9 400 611 780 9400611780

ZEXEL 101342-9070 1013429070

Zexel num

Bosch num

Firm num

Name

101342-9070

9 400 611 780

DAEWOO

INJECTION-PUMP ASSEMBLY
3AB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 12.2

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 39 37.9 40.1

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.9

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 42.3 40.8 43.8

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 8.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 9 7.7 10.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 66.3 66.3

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=15
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18.5deg+-5deg b=33deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)

Information:

Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information.
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.
Required Parts
The LFI component PMMA surface characteristics are as follows
Cover Layer
Gloss
Scratch resistance
Weather resistance
Color Layer
Coloring
Ultraviolet resistance
Carrier Layer
Adhesion to backing foam
Heat deformation resistance
Backing Foam
Strength
Stability
Impact resistance
Heat deformation resistanceRepair Procedure
Illustration 1 g06509785
Simulated punch hole
Illustration 2 g06509787
Location to grind off backside
Grind material off from backside
Illustration 3 g06509788
Fiberglass mat and plastic filler
Place fiberglass mat and place plastic filler on backside
Illustration 4 g06509791
Location to grind off exterior side
Grind material off from exterior side
Illustration 5 g06509792
Location to add filler on exterior side
Fill hole on exterior side with plastic filler
Illustration 6 g06510059
Exterior surface to grind flat
Grind plastic filler on exterior to achieve flat surface
Illustration 7 g06510075
Area to apply plasticiser
Apply plastic filler with plasticiser to the exterior
Illustration 8 g06510079
Exterior area to grind plastic filler containing plasticiser
Grind plastic filler containing plasticiser and also area to be painted
Illustration 9 g06510084
Exterior plastic surface painted with primer
Paint exterior with primer for plastic surfaces
Illustration 10 g06510086
Exterior plastic surface painted with top coat
Paint exterior with top coat