Information injection-pump assembly
BOSCH
9 400 613 534
9400613534
ZEXEL
101342-9000
1013429000
TOYO-SHA
60315101001
60315101001
Rating:
Service parts 101342-9000 INJECTION-PUMP ASSEMBLY:
1.
_
4.
SUPPLY PUMP
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 613 534
9400613534
ZEXEL
101342-9000
1013429000
TOYO-SHA
60315101001
60315101001
Zexel num
Bosch num
Firm num
Name
101342-9000
9 400 613 534
60315101001 TOYO-SHA
INJECTION-PUMP ASSEMBLY
3S150T * K
3S150T * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-2
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.4
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
45
44
46
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.2
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
47
45
49
Fixing the lever
*
Boost pressure
kPa
46
46
Boost pressure
mmHg
345
345
Injection quantity adjustment_03
Adjusting point
C
Rack position
10.8
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
39.5
37.5
41.5
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_04
Adjusting point
D
Rack position
6.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6
5
7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
1000
1000
1000
Rack position
10.8
Boost pressure
kPa
21.3
18.6
24
Boost pressure
mmHg
160
140
180
Boost compensator adjustment_02
Pump speed
r/min
1000
1000
1000
Rack position
11.4
Boost pressure
kPa
42
38
46
Boost pressure
mmHg
315
285
345
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK CAP: R1
(3)Boost compensator stroke: BCL
----------
K=5 R1=(17.5)mm BCL=0.6mm
----------
----------
K=5 R1=(17.5)mm BCL=0.6mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=4.5deg+-5deg b=36deg+-5deg c=41deg+-3deg
----------
----------
a=4.5deg+-5deg b=36deg+-5deg c=41deg+-3deg
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(50deg)
----------
----------
a=(50deg)
Information:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Required Parts
Item Qty Part Number Part Name Former Part Number(1)
1 1 307-3245 Injector As 5T-5045
(1) The former part number listed is for reference only and may differ.
Illustration 1 g06487273
(1) 307-3245 Injector As
Illustration 2 g06487280
(1) 307-3245 Injector AsNew injector assembly (1) is adaptable to the products within the listed serial numbers and is effective with all products after the listed serial numbers.
New injector assembly (1) replaces the former 5T-5045 Lubrication Injector Gp in the 5T-5009 Lubrication Distribution Valve Gp and 8W-2597 Lubrication Distribution Valve Gp.
The former 5T-5009 Lubrication Distribution Valve Gp was replaced by 269-5348 Lubrication Distribution Valve Gp in the 542-2534 Automatic Lubrication Gp, 480-9286 Lubrication Lines Gp, and 461-6749 Automatic Lubrication Gp.
The former 8W-2597 Lubrication Distribution Valve Gp was replaced by 269-5352 Lubrication Distribution Valve Gp in the 480-9286 Lubrication Lines Gp.Note: The 442-3289 Lubrication Valve and Lines Gp is equipped with the 8W-2597 Lubrication Distribution Valve Gp.Note: The 442-3289 Lubrication Valve and Lines Gp was superseded by 449-2424 Fuel Filter.Note: The 499-2424 Lubrication Valve and Lines Gp is equipped with the 5T-5009 Lubrication Distribution Valve Gp.Note: The 499-2424 Lubrication Valve and Lines Gp was superseded by the 542-2354 Lubrication Valve and Lines Gp.
Have questions with 101342-9000?
Group cross 101342-9000 ZEXEL
Toyo-Sha
101342-9000
9 400 613 534
60315101001
INJECTION-PUMP ASSEMBLY
3S150T
3S150T